New Parts Required
Precondition
- Vehicle is fixed on straightening bench.
WARNING:
High-voltage system.
The high-voltage system operates on the basis of hazardous, electrical voltage and high currents. Mortal hazard through electric shock!
The high-voltage system operates on the basis of hazardous, electrical voltage and high currents. Mortal hazard through electric shock!
- All work on the high-voltage system may only be carried out by specially trained and technically experienced personnel.
- For additional information see:
61 00... Safety instructions on handling hybrid cars
- For additional information see:
61 25... Notes on repair of high-voltage battery unit
NOTE:
TECHNICAL INFORMATION
- Observe the procedure for repair stage 3.
For additional information see: 41 00... Repair method for repair stage 3
- For information about stripping and rebuilding operations, refer to the surrounding text in the AIR. See the FRU number.
Preliminary work
- Refer to REMOVE FLAP IN LUGGAGE COMPARTMENT TRIM PANEL ON RIGHT .
- Refer to DE-ENERGIZE THE HIGH-VOLTAGE SYSTEM .
- Refer to CHECK THAT NO VOLTAGE IS APPLIED .
- The following new parts are required (see Electronic Parts Catalog):
- Side frame
- Reinforcement plate, door sill
- Side frame, center
- Inner B-pillar
NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Overview of consumables in Electronic Parts Catalog - Following consumables are required:
| Material | Quantity |
|---|---|
| Adhesive K1 | 1 |
| Blind rivet N12 | 3 |
| Cleaning agent R1 | 1 |
| Sealant D1 | 1 |
| Cavity foam HS3 | 2 |
| Aluminum adhesive tape | 1 |