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41 14 531 Replacing Engine Support/Front Left Side Frame Connection (Front Left Wheel Arch Removed)

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Observe procedure for REPAIR STAGE 3 .

Read contents of BODY, GENERAL .

Following new body parts are required (refer to OVERVIEW OF CONSUMABLES ):

Removing the engine support side frame connection: 

Open welded connections in areas (1).

Fig 2: Identifying Engine Support Side Frame Welded Connections Areas
G09947726Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in areas (1).

Remove engine support/side frame (2).

Fig 3: Identifying Engine Support/Side Frame Welded Connections Areas
G09947727Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in areas (1).

Remove reinforcement (2).

Fig 4: Identifying Reinforcement Welded Connections Areas
G09947728Courtesy of BMW OF NORTH AMERICA, INC.

New part preparation 

Open welded connections in areas (1).

Remove engine support (2).

Fig 5: Identifying Engine Support Welded Connections Areas
G09947729Courtesy of BMW OF NORTH AMERICA, INC.

Installing the engine support side frame connection 

Install and weld new parts.

NOTE: First, the reinforcement of the engine support side frame connection must be installed and welded for reasons of accessibility as a separate component.
NOTE: The bulkhead cross member (1) is filled with low-flammable cavity foam.

In case of smoke formation, stop the welding procedure and cool the welded area with compressed air if applicable.

  1. (2) Bulkhead
  2. (3) Connection engine support side frame
  3. (4) Engine support
    Fig 6: Identifying Bulkhead Cross Member, Bulkhead, Connection Engine Support Side Frame And Engine Support
    G09947730Courtesy of BMW OF NORTH AMERICA, INC.