41 21 203 Replace Outer Left B-Pillar
Procedure OBSERVE repair stage 3!
Read contents of BODY, GENERAL .
Use only an approved SPOT-WELDING APPARATUS for repairs!
Following new body parts are required (see OVERVIEW OF CONSUMABLES ):
- (1) A-pillar with entrance
- Shaped part, B-pillar bottom outside
Removal:
Mark severance cuts in accordance with specified dimensions and cut.
Dimension a = approx. 180 mm after center point of Ø 8 mm hole.
Dimension b = approx. 175 mm from edge of roof frame.
Dimension c = approx. 180 mm from center point of Ø 20 mm hole.
Open welded connections in areas (1).
Release A-pillar from cavity sealing (2) and remove.
Preparation of new part:
Mark severance cuts on new parts in accordance with severance cuts on vehicle and cut.
Prepare REINFORCEMENT PLATES at severance cuts.
Installation:
Apply sealant to cavity sealing . See 41 00... INSTALLING CAVITY SEALING (EXPANDED) or 41 00... INSTALLING CAVITY SEALING (NOT EXPANDED) (1).
Install new parts and reinforcement plates and weld to designated area (2).