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Home >> BMW >> 2019 >> X3 M40i >> Repair and Diagnosis >> External Pages >> Different car >> Section 285 (Automatic Transmission - Repair Instructions) >> Shift Valves, Parking Lock >> 24 34 564 Replacing mechatronics (GA8HP45Z)

24 34 564 Replacing mechatronics (GA8HP45Z)

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Special tools required: 

IMPORTANT:
  • Do not let skin come in contact with transmission oil and do not inhale transmission oil vapors.
  • Wear protective gloves.
  • Ensure adequate ventilation.
NOTE: After completing repair work:
  • Load specific data status with the BMW diagnosis system
IMPORTANT:

On vehicles with automatic start/stop, a hydraulic impulse storage is installed in the mechatronics.

After completion of repair work, check TRANSMISSION OIL LEVEL .

Use only approved GEARBOX OIL .

Failure to comply with this requirement will result in serious damage to the automatic transmission!

IMPORTANT:

Read and comply with notes on PROTECTION AGAINST ELECTROSTATIC DISCHARGE (ESD PROTECTION) .

Necessary preliminary tasks: 

The graphic shows a vehicle with rear-wheel drive.

Remove panels (2).

Fig 1: Identifying Retaining Plate
G09913918Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Cable assembly is discontinued after 04/2010.

Release screw (2).

Disconnect cable (1).

Installation note: 

Adjusting cable:

Fig 2: Identifying Adjusting Gear Lever, Cable And Screw
G09876818Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Mechatronics can be destroyed by static discharges. Therefore the contacts inside the connector must not be touched. Insert special tool immediately after operation.

Unscrew connector (1) and disconnect.

Fig 3: Disconnecting Connector
G09873360Courtesy of BMW OF NORTH AMERICA, INC.

Insert special tool 24 2 390 in sealing cup (1).

Fig 4: Inserting Special Tool (24 2 390) In Sealing Cup
G09859761Courtesy of BMW OF NORTH AMERICA, INC.

Remove TRANSMISSION OIL SUMP .

Remove OIL RESERVOIR .

Release screw (1) and unlock sealing cup with slide (2).

Tightening torque 24 30 4AZ .

Fig 5: Sliding Sealing Cup
G08495846Courtesy of BMW OF NORTH AMERICA, INC.

Note position of sealing cup.

Pull out sealing cup (1).

Installation note: 

Replace sealing cup (1).

Fit sealing cup in position (lug on inside). Turn until lug engages in groove of transmission. Slide in sealing cup.

Lug on sealing cup must not be damaged! 

Fig 6: Pulling Out Sealing Cup
G09859763Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT:

Only for vehicles without oil reservoir. 

Release all screws (1 and 2).

Carefully remove mechatronics.

Installation note: 

Replace all screws (1 and 2).

Replace O-rings for oil ducts on the mechatronics unit and wet with automatic transmission fluid.

Fig 7: Identifying Mechatronics Unit Mounting Screws (For Vehicles Without Oil Reservoir)
G08495831Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT:

Only for vehicles with oil reservoir. 

Release all screws (1 and 2).

Carefully remove mechatronics.

Installation note: 

Replace all screws (1 and 2).

Replace O-rings for oil ducts on the mechatronics unit and wet with automatic transmission fluid.

Fig 8: Identifying Mechatronics Unit Mounting Screws (For Vehicles With Oil Reservoir)
G08495832Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Replace gasket (1).

Coat new gasket with automatic transmission fluid and install.

Fig 9: Identifying Gasket
G08495833Courtesy of BMW OF NORTH AMERICA, INC.

Screw in guide pins 24 1 430 at screw position 4 and 9.

Fig 10: Screwing Guide Pins (24 1 430)
G08495834Courtesy of BMW OF NORTH AMERICA, INC.

Fit mechatronics unit.

Fit shift claw (2) in gearshift shaft (3) by pressing release lever (1).

Fig 11: Pressing Release Lever
G08495835Courtesy of BMW OF NORTH AMERICA, INC.

Screw down wing nuts as far as they will go on to the mechatronics unit.

Fig 12: Screwing Down Wing Nuts On Mechatronics Unit
G08495836Courtesy of BMW OF NORTH AMERICA, INC.

Observe different screw lengths.

Failure to comply with this requirement will result in serious damage to the automatic transmission!

Installation note: 

Insert screws 8 and 14 until screw heads make contact.

Remove guide pins and fit remaining screws.

Tighten down screws in order 1...18.

Tightening torque 24 30 4AZ .

Fig 13: Identifying Tightening Sequence Of Mechatronics Screws
G08470170Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT:

In vehicles with an oil reservoir, the screw 17 (M6 x 59 mm) must be secured with the oil reservoir. 

Tighten in the order of 1...16 and 18.

Tightening torque 24 30 4AZ .

Installation note: 

Install OIL RESERVOIR  if necessary.