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64 51 591 Removing and installing/renewing evaporator

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Necessary preliminary work: 

Carefully pull rubber grommet (1) and foam seal (2) over pipes (3) and (4).

NOTE: If necessary, replace rubber grommet (1) and/or foam seal (2).

Release screws (5).

Fig 1: Pulling Rubber Grommet And Foam Seal Over Pipes
G04727883Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten plug connection (1) and disconnect.

Carefully remove seal (2) and all remnants.

Installation note: 

Replace gasket (2).

Turn temperature sensor for cold-air distributor (3) in direction of arrow and detach in upwards direction. Expose connecting cable (4) of temperature sensor for cold-air distributor (3) towards rear of heater/air conditioner (5).

Fig 2: Turning Temperature Sensor For Cold-Air Distributor
G04727884Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Remove upper housing (2) of heater/air conditioner in direction of arrow.

Installation note: 

Make sure upper housing (2) is correctly seated on heater/air conditioner.

Fig 3: Removing Upper Housing Of Heater/Air Conditioner
G04727885Courtesy of BMW OF NORTH AMERICA, INC.

Pull evaporator (1) in direction of arrow out of lower housing (2) of heater/air conditioner.

Installation note: 

Make sure evaporator (1) is correctly seated in lower housing (2) of heater/air conditioner.

Fig 4: Pulling Evaporator Out Of Lower Housing Of Heater/Air Conditioner
G04727886Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not bend radiator fins.

If necessary, clean or straighten radiator fins with slat comb.