Check the coefficient of friction for the crankshaft
Check
- Turn the crankshaft clockwise with the special tool 0 490 130 (00 2 010)
and compare the reading on the scale to the maximum permitted torque
.TECHNICAL DATA SPECIFICATION
Maximum permitted torque of the crankshaft Max. 3 Nm Result
» The maximum permitted torque is exceeded.
Measure
- Correct the radial clearance.
Check
- Check the classification of the main and guide bearing shells.
Result
» Classification of the main and guide bearing shells is not correct.
Measure
- Correct the classification of the main and guide bearing shells.
Check
- Check whether the main bearing shells and the guide bearing shells are mounted correctly.
Result
» The main bearing shells and guide bearing shells are not installed correctly.
Measure
- Correctly install the main bearing shells and the guide bearing shells.
Follow-up work
- Measure PISTON .
- Measure a CYLINDER .
- Install all PISTONS with connecting rod.
- Install the OIL DEFLECTOR .
- Install the oil VACUUM PUMP .
- Install TIMING CHAIN .
- Install the rear timing case COVER .
- Refit engine OIL PAN .
- Install BEARING BRACKET
- Install front axle DIFFERENTIAL .
- Install the FLYWHEEL .
- Install the VIBRATION DAMPER .
- Block the CRANKSHAFT in the TDC firing position of cylinder 1.
- Seal the OIL DUCT .
- Clean sealing SURFACES .
- Install the cylinder HEAD GASKET .
- Install the CYLINDER HEAD .
- Adjust the camshafts with the SPECIAL TOOL .
- Install the INTAKE ADJUSTER .
- Install the intake adjuster VANOS CENTRAL VALVE .
- Install exhaust camshaft ADJUSTER .
- Install the exhaust camshaft adjuster VANOS CENTRAL VALVE .
- Pre-tension the TIMING CHAIN with the special tool.
- Tighten the exhaust camshaft adjuster VANOS CENTRAL VALVE .
- Tighten the intake adjuster VANOS CENTRAL VALVE .
- Disassemble all SPECIAL TOOLS .
- Install CHAIN TENSIONER .
- Check the camshaft TIMINGS .
- Install the COOLANT LINE between the cylinder head and the coolant pump.
- Install the exhaust turbocharger OIL RETURN LINE .
- Install cylinder head COVER .
- Install both ACTUATORS .
- PREPARE the injectors for installation.
- Install the cylinders 4 to 6 high-pressure RAIL with injectors.
- Install cylinders 1 to 3 RAIL with injectors.
- Install the HIGH-PRESSURE LINE between the high-pressure pump and the high-pressure rail.
- Install HIGH PRESSURE PUMP .
- Install all SPARK PLUGS .
- Install all IGNITION COILS .
- Install CATALYTIC CONVERTER .
- Install the oxygen SENSOR MONITOR .
- Install lambda OXYGEN SENSOR .
- Install the INTAKE PLENUM .
- Install the tank VENT VALVE .
- Install charge AIR LINE .
- Install rear ACOUSTIC COVER .
- Fill ENGINE OIL
- Top up/check front axle TRANSMISSION OIL .
- Remove the ENGINE from the assembly jig.
- Mount the ENGINE on the front axle.
- Install the complete FRONT AXLE including engine and transmission.