Preparing New Part

NOTE: TECHNICAL INFORMATION
Adhesive technology in the area of the outer skin (not for structural adhesion):
The bonding surfaces of the new parts may not sharpened or ground.
For more information see: 41 00... BMW/MINI BONDING INSTRUCTIONS (X3) .

NOTE: Perform the steps on the left and right side.

Mark the separating cut (1) on the new part to reflect the separating cut on the vehicle + approx. 15 - 20 mm material allowance and carry out the cut.
(2) = Separating cut on the vehicle

Courtesy of BMW OF NORTH AMERICA, INC.
Adjust and fix new parts in combination with the trunk lid and tail lights.

In the areas (1) and (2), drill bores with dia. 4.2 mm for the blind rivets.

Area	Number
1	14
2	1

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: To provide a better overview: Schematic diagram with partially hidden components.

Prepare area (1) for bonded rivet connection (punch riveting).
Prepare areas (2) for joining by welding. Schematic diagram without tail cowling outer section to improve clarity.

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: To provide a better overview: Schematic diagram with partially hidden components.
Prepare areas (1) for joining by welding. Schematic diagram without tail cowling outer section to improve clarity.

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: To provide a better overview: Schematic diagram with partially hidden components.

Areas (1) and (2): Drill bores with 0 4.2 mm for blind rivets. Schematic diagram without tail cowling outer section to improve clarity.

Area	Number
1	3
2	1

Courtesy of BMW OF NORTH AMERICA, INC.

Areas (1) and (2): Drill bores with Ø 4.2 mm for blind rivets.

Area	Number
1	7
2	4

Courtesy of BMW OF NORTH AMERICA, INC.

Prepare area (3) for bonded rivet connection (punch riveting).
Prepare areas (4) for joining by welding.
Drill two bores with dia. 4.2 mm for bonded rivet connection in the area (1). Use a 4.2 x 119 mm twist drill for this purpose. Order number, see Overview of the Consumables.
NOTE: To provide a better overview: Schematic diagram with partially hidden components.

Courtesy of BMW OF NORTH AMERICA, INC.
Prepare area (2) for bonded connection. Shown partly without tail panel inner section for better clarity.
Remove new parts and deburr bores.