Install timing case cover, bottom
Mounting the beaded metal gaskets
- Clean sealing surfaces (2) .
- Replace beaded metal gaskets (1)
.
Parts: Sheet metal beaded seals
- Securing the beaded metal gaskets (1) with the timing case cover screws.
- For timing case cover or timing chain replacement:
Loosen screw (3) .
Remove jump guard (4) .
Position jump guard (4) .
Tighten down screw (3) .
TIGHTENING TORQUE SPECIFICATIONS
| Jump guard | ||
|---|---|---|
| M6x25 | Tightening torque | 10 Nm |
- For timing case cover or timing chain replacement:
Release and remount coolant temperature sensor (1) .
Tighten the coolant temperature sensor (1) .
TIGHTENING TORQUE SPECIFICATIONS
| Water/oil temperature sensor | ||
|---|---|---|
| Sensor M12x1.5 | Tightening torque | 18 Nm |
Tightening the screw connection 1 on the front timing case cover
- Position the timing case cover.
- Tighten screws in the order (1) to (2) .
TIGHTENING TORQUE SPECIFICATIONS
| Timing case cover on bottom crankcase | ||
|---|---|---|
| M8x45, M8x55, M8x65, M8x85 |
tightening torque | 25 Nm |
Securing the screw connection 2 on the front timing case cover
- Tighten screws in the order (3) to (9) .
TIGHTENING TORQUE SPECIFICATIONS
| Timing case cover on bottom crankcase | ||
|---|---|---|
| M8x45, M8x55, M8x65, M8x85 |
tightening torque | 25 Nm |
Mounting the screw connection 3 on the front timing case cover
- Position the carrier plate (1) .
- Tighten screws in the order (10) to (12) .
TIGHTENING TORQUE SPECIFICATIONS
| Timing case cover on bottom crankcase | ||
|---|---|---|
| M8x45, M8x55, M8x65, M8x85 |
tightening torque | 25 Nm |
- Connect and lock the plug connection (1) to the coolant temperature sensor (2) .
Follow-up work
- Refer to INSTALLING UPPER OIL SUMP SECTION (ENGINE REMOVED) .
- Refer to INSTALLING THE LEFT ENGINE SUPPORT BRACKET .
- Refer to INSTALLING FRONT AXLE DIFFERENTIAL .
- Refer to INSTALLING THE RIGHT ENGINE MOUNT HOLDER .
- Refer to FASTENING AIR CONDITIONING COMPRESSOR .
- Refer to INSTALLING OIL PUMP .
- Refer to INSTALLING THE LOWER OIL PAN SECTION .
- Refer to INSTALLING RIGHT CYLINDER HEAD .
- Refer to INSTALLING THE LEFT CYLINDER HEAD .
- Refer to INSTALLING BOTH LEFT VANOS ADJUSTERS (CYLINDER HEAD INSTALLATION CYLINDER BANK 2) .
- Refer to INSTALLING BOTH VANOS ADJUSTERS (CYLINDER HEAD DISASSEMBLY, BANK 1) .
- Refer to INSTALLING THE SEALING CAP ON THE CYLINDER HEAD OF CYLINDER BANK 2 .
- Refer to INSTALLING THE LEFT CYLINDER HEAD COVER .
- Refer to INSTALLING THE CYLINDER HEAD COVER ON THE RIGHT .
- Installing conduit on bank 2.
- Clip the wiring harness (2) into the clamps (1).
- Refer to INSTALLING ENGINE VENTILATION LINE OF CYLINDER BANK 1 .
- Refer to INSTALLING THE TANK VENTILATION LINE OF CYLINDER BANK 1 PARTIALLY .
- Installing cable duct at cylinder bank 1.
- Position the conduit (2).
- Tighten the screws (1).
TIGHTENING TORQUESCable duct M6x16 screw Tightening torque 10Nm - Refer to INSTALLING THE ENGINE VENTILATION LINE OF CYLINDER BANK 2 .
- Refer to INSTALLING THE OXYGEN SENSOR MONITOR OF CYLINDER BANK 2 .
- Refer to CHECKING THE POSITION OF THE HEAT SHIELD .
- Refer to INSTALLING THE EXPANSION TANK FOR THE CHARGE AIR COOLER .
- Refer to INSTALLING THE LAMBDA OXYGEN SENSOR FOR THE CYLINDERS 5 TO 8 .
- Refer to INSTALLING THE LAMBDA OXYGEN SENSOR FOR THE CYLINDERS 1 TO 4 .
- Refer to INSTALLING THE LEFT HIGH PRESSURE PUMP .
- Refer to INSTALLING THE HOLDER WITH THE VEHICLE WIRING HARNESS FOR THE SENSOR SYSTEM OF CYLINDER BANK 1 .
- Refer to INSTALLING INJECTORS .
- Refer to CONNECTING THE CONNECTOR OF THE INJECTORS OF CYLINDER BANK 2 .
- Refer to INSTALLING RAIL OF CYLINDER BANK 1 .
- Refer to INSTALLING IGNITION COILS OF CYLINDER BANK 1 .
- Refer to INSTALLING THE LEFT HIGH PRESSURE PUMP .
- Refer to INSTALLING RIGHT HIGH PRESSURE PUMP .
- Refer to INSTALLING INJECTORS .
- Refer to INSTALLING THE VACUUM PUMP .
- Refer to CONNECTING THE CONNECTOR OF THE INJECTORS OF CYLINDER BANK 2 .
- Refer to INSTALLING RAIL ON BANK 2 .
- Refer to INSTALLING THE IGNITION COILS OF CYLINDER BANK 2 .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING HEAT SHIELD ON THE BOTTOM .
- Refer to INSTALLING FRONT HEAT SHIELD .
- Refer to INSTALLING BOTH EXHAUST MANIFOLDS .
- Refer to INSTALLING THE HEAT SHIELD OF THE CYLINDER HEAD COVER FOR CYLINDERS 5 TO 8 .
- Refer to INSTALLING THE HEAT SHIELD OF THE CYLINDER HEAD COVER FOR CYLINDERS 1 TO 4 .
- Refer to INSTALLING LEFT AND RIGHT EXHAUST TURBOCHARGERS .
- Refer to MOUNTING FIXTURE ON THE RIGHT .
- Refer to INSTALLING LEFT MOUNT .
- Refer to REMOVING THE LEFT AND RIGHT CHARGE AIR COOLER (ENGINE REMOVED) .
- Refer to INSTALLING CATALYTIC CONVERTER NEAR THE ENGINE ABOVE CYLINDER BANK 1 .
- Refer to INSTALLING UPPER CATALYTIC CONVERTER NEAR ENGINE FOR BANK 2 .
- Refer to INSTALLING THE HOLDER WITH THE VEHICLE WIRING HARNESS FOR THE SENSOR SYSTEM OF CYLINDER BANK 1 .
- Refer to INSTALLING HOLDER WITH THE WIRING HARNESS FOR THE SENSOR SYSTEM OF CYLINDER BANK 2 .
- Refer to INSTALLING ALTERNATOR .
- Refer to INSTALLING THE BELT TENSIONER .
- Refer to INSTALLING COOLANT PUMPS .
- Refer to INSTALLING THE FLYWHEEL .
- Refer to INSTALLING THE BELT PULLEY ON THE TORSIONAL VIBRATION DAMPER .
- Refer to INSTALLING DRIVE BELT .
- Refer to FASTENING THE UPPER HEAT SHIELD .
- Refer to INSTALLING THE LEFT AND RIGHT CHARGE AIR COOLER (ENGINE REMOVED) .
- Refer to INSTALLING THE CLEAN AIR PIPE OF CYLINDER BANK 2 .
- Refer to REMOVING THE ENGINE FROM THE ENGINE SUPPORT BRACKET .
- Refer to ATTACHING THE ENGINE TO THE LIFTING TABLE .