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27 10 010 Removing and installing transfer box (ATC 450)

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Special tools required: 

IMPORTANT: Before and after replacement, execute the "Repair" service function with the BMW diagnosis system.
IMPORTANT: After completion of work, CHECK TRANSMISSION OIL LEVEL  and top up if necessary.
Failure to comply with this requirement will result in serious damage to the transfer box!

Necessary preliminary work: 

NOTE: Support transmission with special tools 00 2 030 , 23 4 050.
Fig 1: Supporting Transmission Using Special Tools (00 2 030 And 23 4 050)
G04745104Courtesy of BMW OF NORTH AMERICA, INC.

Release screws.

Remove transmission cross member.

Tightening torque 22 32 3/6AZ .

Fig 2: Locating Screws Of Transmission Cross Member
G09921754Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1), detach earth strap.

Tightening torque: 27 10 4AZ

Fig 3: Identifying Screw Of Earth Strap
G09958631Courtesy of BMW OF NORTH AMERICA, INC.

Unplug connector (1) from VTG control unit (linear force module) (3).

Fig 4: Identifying VTG Control Unit, Connector And Screws
G09921697Courtesy of BMW OF NORTH AMERICA, INC.

Release screw connection (1) of transfer box.

Tightening torque 27 10 1AZ .

Take off transfer box (2).

Fig 5: Identifying Transfer Box Screw Connection And Screw
G09946815Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Pay attention to dowel pin (1).

Grease dowel pin (1).

Apply a thin coat of grease to gearing.

Grease: WEICON ANTI-SEIZE.

Fig 6: Identifying Dowel Pin
G04745108Courtesy of BMW OF NORTH AMERICA, INC.