Check the coefficient of friction for the crankshaft
Check
- Turn the crankshaft clockwise with the special tool 0 490 130 (00 2 010)
and compare the reading on the scale to the maximum permitted torque.TECHNICAL DATA SPECIFICATION
Maximum permitted torque of the crankshaft Max. 2 Nm Result
» The maximum permitted torque is exceeded.
Measure
- Correct the radial clearance.
Check
- Check the classification of the main bearing shells and guide bearing shells.
Result
» Classification of the main bearing shells and the guide bearing shells is incorrect.
Measure
- Correct the classification of the main bearing shells and guide bearing shells.
Check
- Check whether the main bearing shells and the guide bearing shells are correctly installed.
Result
» The main bearing shells and the guide bearing shells are not correctly installed.
Measure
- Correctly install the main bearings shells and the guide bearing shells.
Follow-up work
- Measure a CYLINDER .
- Measure PISTON .
- Install all PISTONS with connecting rod.
- Install the OIL DEFLECTOR .
- Install the OIL VACUUM PUMP
- Install TIMING CHAIN .
- Install the rear timing case COVER .
- Refit engine OIL PAN .
- Install bearing BRACKET .
- Install front axle DIFFERENTIAL .
- Install the FLYWHEEL .
- Install the VIBRATION DAMPER .
- Install the oil pan ACOUSTIC COVER .
- Block the CRANKSHAFT in the TDC firing position of cylinder 1.
- Seal the OIL DUCT .
- Clean sealing SURFACES .
- Replace cylinder HEAD GASKET .
- Install the CYLINDER HEAD .
- Adjust the CAMSHAFTS with the special tool.
- Install exhaust camshaft ADJUSTER .
- Install the intake ADJUSTER .
- Install the intake adjuster VANOS CENTRAL VALVE .
- Install the exhaust camshaft adjuster VANOS CENTRAL VALVE .
- Pre-tension the TIMING CHAIN with the special tool.
- Tighten the exhaust camshaft adjuster VANOS CENTRAL VALVE .
- Tighten the intake adjuster VANOS CENTRAL VALVE .
- Disassemble all SPECIAL TOOLS .
- Install CHAIN TENSIONER .
- Check the camshaft TIMINGS .
- Install the exhaust turbocharger OIL RETURN LINE .
- Install the exhaust turbocharger COOLANT RETURN LINE .
- Install exhaust turbocharger COOLANT FEED LINE .
- Install the cylinder head HEAT SHIELD .
- Install cylinder HEAD COVER .
- Install both ACTUATORS .
- PREPARE the injectors for installation.
- Install the RAIL with injectors.
- Install HIGH PRESSURE PUMP .
- Install the HIGH-PRESSURE LINE between the high-pressure pump and the high-pressure rail.
- Install all SPARK PLUGS .
- Install INTAKE PLENUM .
- Install the tank VENT VALVE .
- Top up the MOTOR OIL
- Remove the ENGINE from assembly jig.
- Install ENGINE .