Installing The Rear Left Side Panel
- Install reinforcement plate (1) and attach through welding.
- Pre-clean bonding surfaces of reinforcement plate (1) and the body with cleaning agent R2.CONSUMABLE DESCRIPTION
Cleaning agent R2 500 ml 83190417324 - Clean the bonding surfaces of the reinforcement plate (1) and the body using R1 solvent cleaner.CONSUMABLE DESCRIPTION
Cleaning agent R1 100 ml, Bottle 83192211217 - Apply K5 adhesive to the reinforcement plate (1).ADHESIVE
Body adhesive K5 50 ml 83192158654 ADHESIVEBody adhesive K5 195 ml 83195A59935 - Install reinforcement plate (1).
- Pre-clean bonding surfaces of reinforcement plate (1) and the body with cleaning agent R2.CONSUMABLE DESCRIPTION
Cleaning agent R2 500 ml 83190417324 - Clean the bonding surfaces of the reinforcement plate (1) and the body using R1 solvent cleaner.CONSUMABLE DESCRIPTION
Cleaning agent R1 100 ml, Bottle 83192211217 - Apply K5 adhesive to the reinforcement plate (1).ADHESIVE
Body adhesive K5 50 ml 83192158654 ADHESIVEBody adhesive K5 195 ml 83195A59935 - Install reinforcement plate (1).
- Pre-clean bonding surfaces (1) on vehicle and on new part with cleaning agent R2.
- Clean bonding surfaces (1) on vehicle and on new part with cleaning agent R1.
- Apply adhesive K5 to the bonding surface (1).NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... INSTALLING CAVITY SEALING (EXPANDED) (X3) . - Apply sealant D1 to the cavity sealing elements (2).CONSUMABLE DESCRIPTION
Sealant D1 (seam sealing) 310 ml 83422409985 - Install the side panel with the help of a second person.
During installation, ensure that sufficient adhesive has been applied to all bonding surfaces.
- Align the side wall in the areas of the separating cuts and secure it with locking pliers.
- Tighten the nuts on the reinforcement plate.CONSUMABLE DESCRIPTION
Plastic nut Ø18 mm 51161943122 CONSUMABLE DESCRIPTIONPlastic nut Ø22 mm 07147169847 - Rivet the side panel in area (1) with blind rivets N3.CONSUMABLE DESCRIPTION
Blind rivet N3
Ø 4 mm; clamping area 1-3 mm83190301421 - Attach separating cut (1) and reinforcement plate (2) through welding.
Only weld the separating cut and reinforcement plate after installation of the punch rivet.
- N5 Rivet the side panel in the area (1) up to (6) with punching rivets N4.
Area Description Number 1 N4 8 2 N4 12 3 N5 3 4 N5 6 5 N4 3 6 N4 10 7 N4 3 CONSUMABLE DESCRIPTIONPunch rivet N4
Ø 3 mm; 4 mm long83192457307 CONSUMABLE DESCRIPTIONPunch rivet N5
Ø 5 mm; 5 mm long83192158079 - Rivet side panel in area (1) with 11 punch rivets N4.CONSUMABLE DESCRIPTION
Punch rivet N4
Ø 3 mm; 4 mm long83192457307 Installing the EMC screw
- Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
- Screw in the EMC screw.
- Seal the EMC screw with the sealant.CONSUMABLE DESCRIPTION
Sealant D1 (seam sealing) 310 ml 83422409985 - Install 3 EMC screws in the area (1) after the adhesive has hardened.
- Install 1 additional EMC screw in the area of the door sill.CONSUMABLE DESCRIPTION
screw
EMC screw, SF Plus, M5x1583190301639