Installing the pressure pipe between the throttle body and the charge air cooler
NOTE:
RISK OF DAMAGE
Damage to the exhaust turbocharger .
A leak at the pressure pipe can damage the exhaust turbocharger .
Damage to the exhaust turbocharger .
A leak at the pressure pipe can damage the exhaust turbocharger .
- Replace the gaskets and pressure pipe if necessary.
NOTE:
RISK OF DAMAGE
Contaminant or foreign body .
Contamination can result in malfunctions, loss of function or leaks .
Contaminant or foreign body .
Contamination can result in malfunctions, loss of function or leaks .
- Adhere to the utmost cleanliness.
- Protect components from contamination e.g. by covering.
- Close off line connections with seal plugs.
- Remove the auxiliary materials for locking the opening (1) of the charge air cooler.
- Check seal (1) for damage and replace seal (1) as needed.
Parts: Gasket
Replacing the damaged seal
NOTE:
TECHNICAL INFORMATION
Use of sharp or pointy tools for installation or removal is prohibited.
Use of sharp or pointy tools for installation or removal is prohibited.
- Remove damaged seal.
- Clean the gasket groove (1) with a dry cloth.
The gasket groove (1) must be clean.
- Replace gasket.
Parts: Gasket
- Install the seal dry without lubricant or mounting agent.NOTE: TECHNICAL INFORMATION
Incorrect assembly is possible. Ensure correct installation position. - Thread in seal and install.
- Make sure that the seal is installed correctly in the gasket groove (1).
- Make sure that the sealing lip (2) is directed to the inside as shown.
- Detach locks (1) from the holders in the arrow direction.
- Guide in and install pressure pipe (1) in the arrow direction.
- Guide in and install pressure pipe (1) in the arrow direction.
- Ensure that locks (1) engage audibly.
- Guide in and install pressure pipe (1) in the arrow direction.
- Ensure that locks (2) engage audibly.
Follow-up work
- Refer to INSTALLING INTAKE SILENCER HOUSING .
- Refer to INSTALLING THE INTAKE MANIFOLD FOR THE INTAKE FILTER HOUSING .
- Refer to INSTALLING THE FRONT UNDERBODY PROTECTION .