Special tools for wiring harness repairs

Special tools required: 

• 61 0 300
• 61 0 400
• 61 1 100
• 61 4 320
• 61 0 200
• 61 0 210
• 61 0 220
• 61 0 230
• 61 0 240

Courtesy of BMW OF NORTH AMERICA, INC.

Courtesy of BMW OF NORTH AMERICA, INC.

Courtesy of BMW OF NORTH AMERICA, INC.

Wiring harness repair case 4.0: 

Courtesy of BMW OF NORTH AMERICA, INC.

Repair product range, vehicle electrical system: 

Single parts for wiring harness repairs

Courtesy of BMW OF NORTH AMERICA, INC.

Release and press-out tool: 

• Special tool 61 0 300
• Special tool 61 0 400 (MINI N12/N14)
• Special tool 61 1 100 (combustion engine)

Handling: 

• Refer to NOTES FOR OPENING CONTACTS AND LOCKS OF DIFFERENT PLUG CONTACT SYSTEMS .

Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and strip off insulation from cables: 

Wire stripper MultiStrip10*

*Refer to the applicable BMW workshop equipment catalogue.

Handling  :

• CUTTING CABLES TO LENGTH AND STRIPPING OFF INSULATION .

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts) and butt connectors: 

• Special tool 61 4 320
  1. Tool without crimping head
  2. CRIMPING HEAD (STRIP OFF INSULATION AND CUTTING FIBER-OPTIC CABLES TO LENGTH) .
  3. CRIMPING HEAD (CRIMPING FIBER-OPTIC CABLE CONTACTS) .
  4. CRIMPING HEAD (CRIMPING MQS CONTACTS) .
  5. CRIMPING HEAD (CRIMPING MPQ CONTACTS) .
  6. Replacement blade (face-cutting fiberoptic cables)
  7. Replacement blade with tool (insulation stripping unit)
  8. Universal crimping head

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts) and butt connectors: 

• Special tool 610200 (crimping kit)
• Special tool 61 0 210 (matrix set SLK 8)
• Special tool 61 0 220 (matrix set SLK 2.8)
• Special tool 61 0 230 (matrix set MAK 8/DFK4)

  Courtesy of BMW OF NORTH AMERICA, INC.

• Special tool 61 0 240 (butt connector 4.0 - 6.0 mm² )