51 41 000 Removing and installing left or right front door trim panel

WARNING: This page does not describe the selected car, but rather 16 other vehicles, including the 2006 BMW 330Ci, 2005 BMW 330xi, 2005 BMW 330i, 2005 BMW 330Ci, and 2004 BMW 330xi. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

00 9 317

WARNING: Version with side airbag:
Follow safety instructions for working on cars with airbag systems, refer to 51 00... Safety instructions for working on cars with airbag systems .

CAUTION: Do not use any sharp-edged tools to remove the panel. Risk of damage to airbag.

Remove clipped-in trim (decorative strip) from door trim panel at front. See 51 16 221 Replacing a clipped-in trim (decorative strip on panel for instrument panel, front or rear door)

Remove switch for exterior rearview mirror. See 61 31 255 REPLACING SWITCH FOR DOOR MIRROR

Fig 1: Removing Front Door Trim (1 Of 2)

Courtesy of BMW OF NORTH AMERICA, INC.

Passenger side without removal opening:

NOTE: Do not damage lining (2) when removing trim (1).

Using a small screwdriver, carefully lever out trim (1) at points (2).

Fig 2: Removing Front Door Trim (2 Of 2)

Courtesy of BMW OF NORTH AMERICA, INC.

Passenger side with removal opening (1):

NOTE: Do not damage lining (2) when removing trim (3).

Carefully insert a regular screwdriver approx. 1 mm into removal opening (1) of trim (3).
Press trim (3) forwards and lift out towards top.

Fig 3: Identifying Front Door Trim

Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Installation:

Screw (1) is longer than the others.

Tightening torque. Refer to BODY EQUIPMENT - TIGHTENING TORQUES .

Lever out trims (3), release screws underneath and screws (2).

Installation:

Tightening torque. Refer to BODY EQUIPMENT - TIGHTENING TORQUES .

Fig 4: Unclipping Trims Of Door Trim Panel

Courtesy of BMW OF NORTH AMERICA, INC.

Unclip clips (1) of door trim panel with special tool 00 9 317 (trim panel wedge).

Fig 5: Removing Door Trim Panel Out Of Unlocking Knob

Courtesy of BMW OF NORTH AMERICA, INC.

Carefully unclip door trim panel (1) at top with special tool 00 9 317 (trim panel wedge).

Feed door trim panel (1) out of unlocking knob (2).

Fig 6: Removing Bowden Cable

Courtesy of BMW OF NORTH AMERICA, INC.

Unhook Bowden cable for release lever:

Tighten release lever (1).
Lever out lock (2).
Remove Bowden cable (3) towards rear/top.

Installation:

Press unlocking lever (1) for installation fully on door trim panel.

Fig 7: Disconnecting Plug Connection On Additional Speaker

Courtesy of BMW OF NORTH AMERICA, INC.

Version with additional speaker:

If necessary, disconnect plug connection (1) on additional speaker (2).

Fig 8: Disconnecting Plug Connection

Courtesy of BMW OF NORTH AMERICA, INC.

Feed out wires (1) from opening (2).

Disconnect plug connections (3) and (4) and remove door trim panel.

Fig 9: Installing Clips With Sealing Ring

Courtesy of BMW OF NORTH AMERICA, INC.

Installation:

Clips (1) are longer than the other clips.

Clips (1) are gray, the other clips are white.

Fit all clips with sealing ring.

If necessary, replace faulty clips.

CAUTION: The sound insulation may be damaged at the screw-down points for the armrest.
If necessary, tape off sound insulation in this area with fabric adhesive tape.

Installation:

After assembling the door trim panel proceed as follows:

Open door window
Lock with vehicle key
Check whether linkage of safety button can move freely
If necessary, align linkages