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18 32 040 Removing And Installing/Replacing Catalytic Converter With Center Muffler (Z3 / S54)

WARNING: This page is about a different car, the 2002 BMW M Roadster, 2002 BMW M Coupe, 2001 BMW M Roadster, and 2001 BMW M Coupe. However, it is still accessible from the selected car via links, so may be relevant.

Support catalytic converter with lifter.

Disconnect plug connections on both monitor sensors.

Release screw connection for temperature sensor.

Release screw connections (1) between exhaust manifold and catalytic converter.

Fig 1: Removing Screws Between Exhaust Manifold And Catalytic Converter
G03198888Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Check gaskets, replace if necessary.

Replace self-locking nuts.

Coat threads with -CRC- copper paste .

Release screw connections (1) between center muffler and rear mufflers.

Fig 2: Removing Screws Between Center Muffler And Rear Mufflers
G03198889Courtesy of BMW OF NORTH AMERICA, INC.

Remove catalytic converter with center muffler towards bottom.

Installation: 

Check gaskets, replace if necessary.

Replace self-locking nuts.

Coat threads with -CRC- copper paste .