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Home >> BMW >> 2018 >> M4 2D Convertible, Automatic DCT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 57 (Engine - Repair (S54)) >> Piston With Rings & Pins >> 11 25 530 Removing and installing/replacing all pistons (S54) >> Conrod with M10x1.25 conrod bolt:

Conrod with M10x1.25 conrod bolt:

WARNING: This page is about a different car, the 2002 BMW M Roadster, 2002 BMW M Coupe, 2001 BMW M Roadster, and 2001 BMW M Coupe. However, it is still accessible from the selected car via links, so may be relevant.

If a new set of conrods has been installed: use the conrod bolts used in the new set of conrods. If the conrods already used have been installed: install new conrod bolts. See Figure .

CAUTION: Do not distort conrods or crankshaft.

First tightening of conrod bolts: 

Tighten down conrod bolts with special tool 00 9 120. Tightening torque:

Fig 1: Tightening Conrod Bolts
G00397791Courtesy of BMW OF NORTH AMERICA, INC.

Remove bearing caps. Read off bearing clearance at width of crushed plastic thread with aid of measuring scale. Conrod bearing clearance: 0.030 to 0.070 mm.

Fig 2: Measuring Bearing Clearance
G00397792Courtesy of BMW OF NORTH AMERICA, INC.

Second tightening of conrod bolts: 

Tighten down conrod bolts with special tool 00 9 120. Tightening torque:

CAUTION: The following work step differs depending on whether a new set of conrods has been fitted or only the conrod bolts have been replaced.

If a new set of conrods has been installed: 

The conrod bolts must not be tightened down again as they have already been screwed down three times when the conrod was machined and have reached their maximum tensile strength.

If the conrods are reused and only the conrod bolts have been replaced: 

The conrod bolts must be slackened again and brought to maximum tensile strength by the third tightening operation. If the conrod bolts have not been tightened at least three times or have been tightened more than five times, this will result in serious engine damage.

If necessary, back off conrod bolts by approx. one turn.

Third tightening of conrod bolts: 

Tightening torque:

Install spray nozzles for piston cooling, tighten down screw. See Figure . Tightening torque, 11 11 7AZ. Refer to 11 11 ENGINE BLOCK .