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11 31 090 Removing And Installing/Replacing Chain Tensioning Piston (S54)

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2006 BMW M3, 2005 BMW M3, 2004 BMW M3, 2003 BMW M3, and 2002 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

E46 Only: 

Remove expansion rivet. Remove air duct (1).

Fig 1: View Of Air Duct
G03117932Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: Strong spring force. Have a cleaning cloth ready. A small quantity of oil will emerge after the screw connection has been released. Make sure no oil runs onto belt drive. Remove any remnants of oil immediately with cleaning cloth.

Unfasten screw connection.

Remove chain tensioning piston. Refer to 11 31 090 REMOVING AND INSTALLING/REPLACING CHAIN TENSIONING PISTON (S54) .

Fig 2: Removing Chain Tensioning Piston
G03117933Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

If a chain tensioner is reused, its oil chamber must be drained.

Place chain tensioner on a level surface and compress slowly and carefully.

Repeat this procedure twice.

Fig 3: Identifying Chain Tensioning Piston
G03117934Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Install hydraulic chain tensioner (1) in cylinder for chain tensioning piston (2).

Replace sealing ring (3).

Install and tighten down cylinder for chain tensioning piston (2).

Tightening torque, refer to 11 31 8AZ in ENGINE - TIGHTENING TORQUES .

Fig 4: Identifying Sealing Ring
G03117935Courtesy of BMW OF NORTH AMERICA, INC.