11 22 000 Removing and installing/replacing flywheel (230i and 230i xDrive coupe/convertible)
Special tools required:
- 11 9 811
- 11 9 265
- 11 4 180
- 00 9 120
Necessary preliminary work:
- Refer to REMOVING TRANSMISSION .
Vehicle with manual gearbox:
- Refer to REMOVING CLUTCH .
REMOVAL:
Manual gearbox .
Secure flywheel with Torx screw (1) and special tools 11 9 811 and 11 9 265 .
Release flywheel bolts using special tool 11 4 180 .
Automatic transmission .
Secure flywheel with transmission bolt (1) and special tool 11 9 811 /11 9 265 .
Unfasten flywheel bolts.
INSTALLATION:
Manual gearbox .
Position flywheel (B).
Replace flywheel bolts (1) to (8).
Parts: Flywheel bolts
Fit new flywheel bolts with the special tool 0 491 018 (11 4 180) by hand.
Make sure that the tightening sequence from dowel pin (A) is followed.
Secure flywheel with Torx screw (1) and special tools 11 9 811 and 11 9 265 .
Tighten flywheel bolts with special tool 11 4 180 (adhere to angle of rotation in the next work step).
Tightening torque: 11 22 1AZ .
Mark all the flywheel bolts (1) with a vertical line.
Tighten all flywheel bolts (1) with an angle of rotation of 45° using the special tool 00 9 120 .
Remove special tool 11 9 811 /11 9 265 .
Automatic transmission .
Position flywheel (B).
Replace flywheel bolts (1) to (8).
Parts: Flywheel bolts
Make sure that the tightening sequence from dowel pin (A) is followed.
Secure flywheel with transmission bolt (1) and special tool 11 9 811 /11 9 265 .
Tighten flywheel bolts (adhere to angle of rotation in the next work step).
Tightening torque: 11 22 1AZ .
Mark all the flywheel bolts (1) with a vertical line.
Tighten all flywheel bolts (1) with an angle of rotation of 45° using the special tool 00 9 120 .
Remove special tool 11 9 811 /11 9 265 .
Concluding tasks:
- Refer to INSTALLING CLUTCH .
- Refer to INSTALLING TRANSMISSION .