Check timing
Preliminary work
- Refer to DISCONNECTING ALL BATTERY GROUND LEADS .
- Refer to REMOVING THE ACOUSTIC COVER .
- Refer to REMOVING THE COVER FOR THE CENTER ENGINE COMPARTMENT .
- Refer to REMOVING FRONT ORNAMENTAL GRILLE .
- Refer to PARTIALLY REMOVING THE FRONT SECTION OF THE FRONT WHEEL ARCH COVER .
- Refer to REMOVING FRONT BUMPER COVER .
- Refer to REMOVING BOTH HEADLIGHTS .
- Refer to REMOVING THE CENTER TOP CROSS CONNECTION .
- Refer to REMOVING THE FANFARE HORN ON THE LEFT .
- Refer to REMOVING THE FANFARE HORN TOWARDS THE RIGHT .
- Refer to REMOVING LEFT AND RIGHT WIPER ARM .
- Refer to REMOVING THE COVER OF THE ENGINE COMPARTMENT AT THE REAR LEFT .
- Refer to REMOVING THE COVER OF THE REAR RIGHT ENGINE COMPARTMENT .
- Refer to REMOVING THE SEAL FOR THE HOOD REAR .
- Refer to REMOVING THE COWL COVER .
- Refer to REMOVING THE COWL UPPER PART IN THE CENTER .
- Refer to REMOVING TRAILING LINK AT SPRING BOLT .
- Refer to REMOVING LEFT INTAKE SILENCER HOUSING .
- Refer to REMOVING THE LEFT-HAND AIR DUCT .
- Refer to REMOVING LEFT INTAKE PORT .
- Refer to PARTIALLY LOOSENING THE LEFT-HAND CHARGE AIR COOLER .
- Refer to REMOVING LEFT THROTTLE VALVE ASSEMBLY .
- Refer to REMOVING RIGHT INTAKE SILENCER HOUSING .
- Refer to REMOVING RIGHT AIR DUCT .
- Refer to REMOVING THE RIGHT THROTTLE BODY .
- Refer to PARTIALLY LOOSENING THE RIGHT-HAND CHARGE AIR COOLER .
- Refer to REMOVING THE REAR TOP CROSS CONNECTION .
- Refer to REMOVING FAN COWL .
- Refer to REMOVING THE ENGINE VENTILATION LINE FROM THE INTAKE SYSTEM .
- Refer to REMOVING THE TANK VENT LINE .
- Refer to REMOVING THE INTAKE PLENUM .
- Refer to REMOVING THE LEFT-HAND VENTILATION LINE .
- Refer to REMOVING IGNITION COILS .
- Refer to REMOVING COVER FOR THE DME CONTROL UNIT ON LEFT .
- Refer to DISCONNECTING ALL CONNECTORS FROM THE DME CONTROL UNIT FOR CYLINDERS 7 TO 12 .
- Refer to PARTIALLY RELEASING THE WIRING HARNESS FROM THE CYLINDER HEAD COVER ON THE LEFT .
- Refer to REMOVING TOP CLEAN AIR PIPE AT LEFT .
- Refer to REMOVING CHARGE AIR PIPE ON LEFT .
- Refer to REMOVING LEFT HIGH PRESSURE LINE BETWEEN HIGH PRESSURE PUMP AND RAIL .
- Refer to REMOVING FUEL DELIVERY LINE .
- Refer to REMOVING ALL HIGH PRESSURE LINES BETWEEN RAIL AND INJECTORS .
- Refer to REMOVING THE HIGH-PRESSURE RAIL ON THE LEFT .
- Refer to REMOVING LEFT HIGH PRESSURE PUMP .
- Refer to REMOVING INJECTORS .
- Refer to REMOVING THE FRONT UNDERBODY PROTECTION OR FRONT THRUST FIELD .
- Refer to REMOVING THE UNDERBODY PROTECTION OF THE STEERING GEAR AND THRUST FIELD RESPECTIVELY .
- Refer to REMOVING THE STIFFENING PLATE .
- Refer to REMOVING FRONT RIGHT WHEEL .
- Refer to LOOSENING THE ANTI-ROLL BAR LINK ON THE LEFT AND RIGHT FROM THE ANTI-ROLL BAR .
- Refer to REMOVING THE COVER FOR THE STEERING ASSEMBLY ON THE RIGHT .
- Refer to REMOVING THE ACTIVE STABILIZER IN FRONT .
- Refer to DRAINING COOLANT .
- Refer to RELEASING THE COOLANT LINE FOR THE EXHAUST TURBOCHARGER ON THE LEFT .
- Refer to REMOVING LEFT CYLINDER HEAD COVER .
- Refer to INSTALLING THE PROTECTIVE SHIELD ON THE RADIATOR .
- Refer to REMOVING THE DRIVE BELT FOR ALTERNATOR 2 AND THE AIR CONDITIONING COMPRESSOR .
- Refer to REMOVING THE DRIVE BELT FOR ALTERNATOR .
- Refer to REMOVING THE BELT PULLEY .
- Refer to PARTIALLY DETACHING THE AIR CONDITIONING COMPRESSOR .
- Refer to REMOVING THE COOLANT HOSE ON THE LEFT FROM THE RADIATOR .
- Refer to REMOVING THE HEATER RETURNING HOSE FROM THE COOLANT PUMP .
- Refer to REMOVING ALTERNATOR 2 .
- Refer to REMOVING BOTH SOLENOID VALVES ON LEFT SIDE .
- Refer to REMOVING THE TOP TIMING CASE COVER OF CYLINDERS 7 TO 12 .
- Refer to PLACE THE 1ST AND 7TH CYLINDER INTO THE TDC SETTING .
- Refer to REMOVING THE SPECIAL TOOLS TO DISCONNECTING THE CRANKSHAFT .
- Refer to RELEASING THE CHAIN TENSIONER .
- Refer to REMOVING THE HYDRAULIC CHAIN TENSIONER .
- Refer to INSTALLING SPECIAL TOOL TO PRE-TENSIONING TIMING CHAIN .
NOTE:
RISK OF DAMAGE
Damage of the engine and installed parts.
Non-compliance with the instructions for mounting and disassembly may lead to damage to the engine and installed parts.
Damage of the engine and installed parts.
Non-compliance with the instructions for mounting and disassembly may lead to damage to the engine and installed parts.
- Comply with the regulations for the installation and disassembly.
- Perform work with vehicle care.
- Check the lock of intake and exhaust camshaft adjusters.
- Position open-end spanner (1) on the hexagon head of the camshaft (2).
- Move open-end spanner slightly back and forward in direction of arrow.
- The camshafts must have a positive-type connection to the VANOS adjusters.
- If no power transmission exists, the affected adjuster must be replaced.
- Insert special tool 0 496 366 (11 8 570).
- Slowly turn engine until the special tool 0 493 882 (11 9 190) can be slid into the groove on the crankcase
.NOTE: RISK OF DAMAGE
Damage to the engine.
If the engine is manually rotated in the wrong direction of rotation, the engine can be damaged.- Only rotate the engine manually in the correct direction of rotation: a) clockwise when looking at the damper, or b) counterclockwise when looking at the chain drive, b) applies only if the timing chain is installed in the rear.
- Rotate engine 2 turns in direction of rotation at the crankshaft.
- Incorrect assembly of the special tool Is possible.
- Make sure that labeling (A or E) (1) In the center of the camshafts Is legible.
Check
- Place the special tools 0 496 381 (11 9 893) flush onto the surface on the cylinder head.
- Determine the air gap with a feeler gage.
NOTE: TECHNICAL INFORMATION
If the check finds that the valve timings are incorrect, they must be adjusted.
For additional information, see: ADJUSTING CAMSHAFT TIMING ON LEFT SIDE , or ADJUSTING CAMSHAFT TIMING ON RIGHT SIDE . - A maximum measured value of 0.4 mm is permitted at the intake and exhaust camshaft to the intake side.
Result
» Air gap greater than 0.4 mm.
Measure
- Adjust valve timing.
- Remove special tools 0 496 381 (11 9 893).
Follow-up work
- Refer to REMOVING THE SPECIAL TOOLS TO DISCONNECTING THE CRANKSHAFT .
- Refer to REMOVING SPECIAL TOOL TO PRETENSION TIMING CHAIN .
- Refer to INSTALLING THE HYDRAULIC CHAIN TENSIONER .
- Refer to INSTALLING THE TOP TIMING CASE COVER OF CYLINDERS 7 TO 12 .
- Refer to INSTALLING BOTH SOLENOID VALVES ON THE LEFT .
- Refer to INSTALLING ALTERNATOR 2 .
- Refer to INSTALLING THE HEATER RETURNING HOSE ON THE COOLANT PUMP .
- Refer to INSTALLING THE LEFT COOLANT HOSE ON THE RADIATOR .
- Refer to CONNECTING THE COOLANT HOSE TO THE RADIATOR .
- Refer to MOUNTING AIR CONDITIONING COMPRESSOR .
- Refer to INSTALLING THE BELT PULLEY .
- Refer to INSTALLING THE DRIVE BELT FOR ALTERNATOR .
- Refer to INSTALLING THE DRIVE BELT FOR ALTERNATOR 2 AND THE AIR CONDITIONING COMPRESSOR .
- Refer to REMOVING THE PROTECTIVE PLATE AT THE RADIATOR .
- Refer to INSTALLING THE ACTIVE STABILIZER IN FRONT .
- Refer to SECURING THE ANTI-ROLL BAR LINK ON THE LEFT AND RIGHT TO THE ANTI-ROLL BAR .
- Refer to INSTALLING THE STIFFENING PLATE .
- Refer to INSTALLING THE COVER OF THE STEERING ASSEMBLY ON THE RIGHT .
- Refer to INSTALLING THE FRONT RIGHT WHEEL .
- Refer to INSTALLING THE STIFFENING PLATE .
- Refer to INSTALLING THE UNDERBODY PROTECTION OF THE STEERING GEAR OR THE FRONT THRUST FIELD .
- Refer to INSTALLING THE FRONT UNDERBODY PROTECTION OR FRONT THRUST FIELD .
- Refer to INSTALLING THE LEFT CYLINDER HEAD COVER .
- Refer to ATTACHING COOLANT LINE FOR LEFT EXHAUST TURBOCHARGER .
- Refer to PREPARING THE INJECTOR FOR INSTALLATION .
- Refer to INSTALLING INJECTORS .
- Refer to INSTALLING THE LEFT HIGH PRESSURE PUMP .
- Refer to INSTALLING THE HIGH-PRESSURE RAIL ON THE LEFT .
- Refer to INSTALLING ALL HIGH PRESSURE LINES BETWEEN THE RAIL AND THE INJECTORS .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING THE LEFT-HAND HIGH PRESSURE LINE BETWEEN THE HIGH PRESSURE PUMP AND THE RAIL .
- Refer to INSTALLING CHARGE AIR PIPE ON LEFT .
- Refer to INSTALLING TOP CLEAN AIR PIPE ON LEFT .
- Refer to PARTIALLY FASTENING THE WIRING HARNESS ON THE LEFT CYLINDER HEAD COVER .
- Refer to CONNECTING ALL THE CONNECTORS TO THE DME CONTROL UNIT FOR CYLINDERS 7 TO 12 .
- Refer to INSTALLING COVER FOR THE LEFT DME CONTROL UNIT .
- Refer to INSTALLING THE IGNITION COILS .
- Refer to INSTALLING THE LEFT-HAND VENTILATION LINE .
- Refer to INSTALLING THE INTAKE PLENUM .
- Refer to INSTALLING THE TANK VENT LINE .
- Refer to INSTALLING THE ENGINE VENTILATION LINE ON THE INTAKE SYSTEM .
- Refer to INSTALLING FAN COWL .
- Refer to INSTALLING THE REAR TOP CROSS CONNECTION .
- Refer to MOUNTING THE LEFT-HAND CHARGE AIR COOLER .
- Refer to INSTALLING THE LEFT THROTTLE BODY .
- Refer to INSTALLING LEFT INTAKE PORT .
- Refer to INSTALLING THE LEFT-HAND AIR DUCT .
- Refer to INSTALLING LEFT INTAKE SILENCER HOUSING .
- Refer to MOUNTING THE RIGHT-HAND CHARGE AIR COOLER .
- Refer to INSTALLING THE RIGHT THROTTLE BODY .
- Refer to INSTALLING RIGHT AIR DUCT .
- Refer to INSTALLING RIGHT INTAKE SILENCER HOUSING .
- Refer to INSTALLING TENSION STRUT ON SHOCK TOWER .
- Refer to INSTALLING WINDSHIELD PANEL COVER .
- Refer to INSTALLING THE CENTER COWL UPPER PART .
- Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
- Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
- Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
- Refer to INSTALLING FANFARE HORN, RIGHT .
- Refer to INSTALLING THE FANFARE ON THE LEFT SIDE .
- Refer to INSTALLING THE CENTER TOP CROSS CONNECTION .
- Refer to INSTALLING BOTH HEADLIGHTS .
- Refer to INSTALLING BUMPER COVER, FRONT .
- Refer to INSTALLING FRONT SECTION OF THE FRONT WHEEL ARCH COVER (PARTIALLY REMOVED) .
- Refer to INSTALLING FRONT ORNAMENTAL GRILLE .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT CENTER .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to CONNECTING ALL BATTERY GROUND LEADS .
- Refer to FILLING THE COOLING SYSTEM WITH THE VACUUM FILLING UNIT .
- Refer to VENTING THE HIGH-TEMPERATURE COOLANT SYSTEM .
- Refer to ADJUSTING HEADLIGHTS .