Installing the exhaust system
CAUTION:
Component with heavy weight
.
Injury hazard!
Injury hazard!
- Note component's center of gravity.
- Support component using a jack.
- Secure component against falling off the jack.
CAUTION:
Heavy component
.
Heavy components can lead to injury or damage .
Heavy components can lead to injury or damage .
- Remove and install heavy components with the aid of another person/other persons.
CAUTION:
Grinding dust from grinding of components
.
Hazardous to health!
Hazardous to health!
- Directly draw off the grinding dust.
- Ensure adequate ventilation.
- Conduct all work in appropriate personal protective equipment only.
NOTE:
TECHNICAL INFORMATION
Check the exhaust system for tightness after installation.
Check the exhaust system for tightness after installation.
NOTE:
TECHNICAL INFORMATION
Mount the exhaust system in a de-energized state, following the tightening sequence from the rear silencer towards the exhaust manifold.
Mount the exhaust system in a de-energized state, following the tightening sequence from the rear silencer towards the exhaust manifold.
CAUTION:
Shavings resulting from sawing or grinding components
.
Injury hazard!
Injury hazard!
- Conduct all work in appropriate personal protective equipment only.
- Wear safety goggles and hand protection.
- Open the weld seam (1) with a conventional tool.
- Remove the clamp (2).
- If necessary, replace clamp (2).
Parts: Clamp
NOTE:
Schematic diagram is for example purposes. Some parts may differ in certain details.
- Check all rubber mounts (1) of the exhaust system for damage and replace where necessary.
NOTE:
TECHNICAL INFORMATION
Conduct the following operation with the assistance of a second person.
Conduct the following operation with the assistance of a second person.
- Insert and install the exhaust system with the help of
- another person.
- Connect connector (1) and lock it audibly.
- Replace nuts (2) .
- Parts: Nuts
- Tighten nuts (2) .
TIGHTENING TORQUE SPECIFICATIONS
| Rear silencer to body/bumper support | ||
|---|---|---|
| M8 Replace nuts. |
Tightening torque | 19 Nm |
- Replace nut (2)
.
Parts: Nut
- Tighten nut (2) .
TIGHTENING TORQUE SPECIFICATIONS
| Front pipe/front silencer/gasoline particulate filter to the transmission holder | ||
|---|---|---|
| M8 Replace nut. |
tightening torque | 19 Nm |
- Tighten clamp (1) .
TIGHTENING TORQUE SPECIFICATIONS
| Exhaust system to catalytic converter | ||
|---|---|---|
| Ribbon clamp nut M8 Replace the ribbon clamp. |
tightening torque | 26 Nm |
| Ribbon clamp nut M10 Replace the ribbon clamp. |
tightening torque | 55 Nm |
Follow-up work
- Refer to INSTALL THE CONNECTING SUPPORT .
- Refer to INSTALL THE CONNECTING SUPPORT WITH THE TENSION STRUT .