REP-TAT-P-1113-02 Refitting engine oil pan

NOTE: RISK OF DAMAGE
Contaminant or foreign body.
Contamination can result in malfunctions, loss of function or leaks.

Adhere to the utmost cleanliness.
Protect components from contamination e.g. by covering.
Close off line connections with seal plugs.

NOTE: RISK OF DAMAGE
Damage to the surface.
The use of metal-cutting tools (e.g. emery cloth) to clean the surfaces can damage them and lead to leaks or engine damage.

Do not use any metal-cutting tools.

NOTE: TECHNICAL INFORMATION
The sealing surfaces must be free from oils, grease and cleaning agents.

Remove rough seal remains on the sealing surface (1) of the crankcase with the special tool 0 495 102 (11 4 470).
Clean the sealing surface (1) using brake cleaner.

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NOTE: TECHNICAL INFORMATION
The sealing surfaces must be free from oils, grease and cleaning agents.

Remove fine seal remains on the sealing surface (1) of the oil pan with the special tool 0 495 102 (11 4 470).
Clean the sealing surface (1) using brake cleaner.

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Have the special tool 2 469 803 ready.

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NOTE: TECHNICAL INFORMATION
For additional information see: OVERVIEW OF CONSUMABLES

Position the sealing compound (1) as shown on the special tool 2 469 803 .
Parts : Sealing compound

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NOTE: TECHNICAL INFORMATION
The processing time of the liquid sealing compound can be at a maximum of 12 min.

Apply a sealing bead (1) with the sealing compound in the marked area along the inner edge.
Completely encircle the oil return orifice (arrow) with the sealing compound.
Make sure no sealing compound enters the oil return orifice.

TECHNICAL DATA SPECIFICATIONS

Height of the sealing bead
2.0 mm... 2.5 mm

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NOTE: TECHNICAL INFORMATION
The special tool 11 8 780 is only required when the transmission is removed.

Position the special tool 0 496 120 (11 8 780) with the transmission bolts (1) so that the oil pan is exactly flush with timing case cover.
If necessary, replace the centering sleeves.

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Install oil sump (1) to top front.
Tighten all bolts of the oil pan hand-tight, do not tighten completely.

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Tighten down screws (2).

TIGHTENING TORQUES SPECIFICATION

Transmission to oil pan (manual transmission and automatic transmission)
M8 x 50	tightening torque	19 Nm

Attach cable in the marked area.
Connect plug (1).

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Tighten down screws (2).

TIGHTENING TORQUES SPECIFICATION

Oil sump to crankcase
M8 x 110	Tightening torque	24 Nm

Tighten down screws (1).

TIGHTENING TORQUES SPECIFICATION

Oil sump to crankcase
M8 x 30	tightening torque	24 Nm

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Tighten all bolts (marks).

TIGHTENING TORQUES SPECIFICATION

Oil sump to crankcase
M8 x 30	tightening torque	24 Nm

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Tighten all bolts (marks).

Tightening torques

Oil sump to crankcase
M8 x 30	tightening torque	24 Nm

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Tighten all bolts (marks).

TIGHTENING TORQUES SPECIFICATION

Oil sump to crankcase
M8 x 30	tightening torque	24 Nm

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