Install charge air line
- Make sure that gasket (1)
is installed correctly on throttle body.
- Make sure that gasket (1) is installed correctly on charge air duct (2) .
- Check gasket (1)
for damage.
- Install charge air duct (1)
from above.
- Lock clamp (1) .
- Attach charge air duct (2)
to exhaust turbocharger.
- Tighten down screws (2)
.TIGHTENING TORQUE SPECIFICATIONS
Charge air duct to throttle body M6x30
Tightening torque 8 Nm - Connect connector (1)
.
- Replace the sealing ring (1) on the throttle valve.
Parts: Sealing ring
- Check the sealing ring (1) on the charge air line for damage and replace if necessary.
Replacing the damaged seal
NOTE: TECHNICAL INFORMATION
Use of sharp or pointy tools for installation or removal is prohibited. - Remove damaged seal.
- Clean the gasket groove (1) with a dry cloth.
The gasket groove (1) must be clean.
- Replace gasket.
Parts: Gasket
- Install the seal dry without lubricant or mounting agent.NOTE: TECHNICAL INFORMATION
Incorrect assembly is possible. Ensure correct installation position. - Thread in seal and install.
- Make sure that the seal is installed correctly in the gasket groove (1).
- Make sure that the sealing lip (2) is directed to the inside as shown.
- Insert and Install charge air line (5).
- Lock the clamp (4) on the exhaust turbocharger. Clamp (4) must engage audibly.
- Tighten screws (arrows).TIGHTENING TORQUE SPECIFICATIONS
Charge air line to throttle body M6 tightening torque 8 Nm - Connect and lock connector (3) on the charge-air temperature sensor.
- Connect and lock connector (1) on the boost pressure sensor.
All connectors must audibly engage.
- Secure clamps (2).