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Home >> BMW >> 2017 >> X5 xDrive40e >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Engine - Repair (4 Of 4) >> Intake Plenum, Charge Air Duct >> 11 61 730 BMW leakage test for intake system (N63)

11 61 730 BMW leakage test for intake system (N63)

Special tools required: 

IMPORTANT:

Excess pressure and vacuum lines can be recognized by the size of their fasteners and are color-coded blue and red respectively.

Identification: 

  • Pressure line blue
  • Vacuum line red

Excess pressure and vacuum lines must not be mixed up.

Mixing up the lines will result in engine damage.

Necessary preliminary tasks: 

  1. Power train
  2. Engine electronics
  3. Air supply
  4. Charging pressure control system or perception of lack of power

Ordering information:

Check intake system for leaks: 

For a precise leakage test, both clean air pipes must be closed with the special tool 2 358 459 .

Fasten clamp with 4 Nm.

Connect the pressure hose (1) with special tool 2 358 459 .

For F15 and F16  special tool 2 359 613 is required.

Fig 1: Connecting Pressure Hose With Special Tool (2 358 459)
G11102014Courtesy of BMW OF NORTH AMERICA, INC.

Insert the blue over overpressure lines into the pneumatic coupling (1) up to the limit position.

Fig 2: Inserting Blue Over Overpressure Lines Into Pneumatic Coupling
G09875025Courtesy of BMW OF NORTH AMERICA, INC.

Insert the blue overpressure lines on the diagnosis auxiliary device 0 426 464 on the connector (1).

Connect the IMIB (3) with the connector (2) of the diagnosis auxiliary device by means of the hose 81 31 2 357 800 (81 38 2 201 924).

Fig 3: Identifying Overpressure Lines, Diagnosis Auxiliary Device, Connector, And IMIB
G09875026Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Follow diagnosis instruction.

Leak detection with BMW smoke tester: 

Disconnect the overpressure line (2) on the diagnosis auxiliary device.

Connect pressure line (1) from the BMW smoke tester 2 353 954 with the overpressure line (2).

Fig 4: Connecting Pressure Line From BMW Smoke Tester With Overpressure Line
G09875027Courtesy of BMW OF NORTH AMERICA, INC.

Put the BMW smoke tester 2 353 954 into operation according to the operating instructions.

Fig 5: Identifying BMW Smoke Tester (2 353 954)
G09875028Courtesy of BMW OF NORTH AMERICA, INC.

Observe BMW diagnosis instructions.

Leaks on the air intake duct are detected by escaping smoke.