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51 34 191 Replacing left or right fixed door window in rear window frame

Special tools required: 

IMPORTANT:

Removal is carried out using the SPIDER .

The following new parts/CONSUMABLES  are required (sourcing reference BMW Parts Department).

Material Quantity
Door window glass (on replacement) 1
Small repair kit 1

Necessary preliminary tasks: 

Remove clamps (1).

Installation note: 

Replace faulty clamps (1).

Fig 1: Identifying Clamps
G09948445Courtesy of BMW OF NORTH AMERICA, INC.

Slide nylon string in area (1) through adhesive bead.

Feed nylon string to rear of spacer of door window glass.

Cut through adhesive bead in direction of arrow up to area (2).

Fig 2: Identifying Adhesive Bead Cutting Area
G11112127Courtesy of BMW OF NORTH AMERICA, INC.

Pull door window glass (1) outward slightly and cut through adhesive bead in area (2) from inside with knife.

Remove door window glass (1).

Fig 3: Identifying Door Window Glass And Adhesive Bead Cutting Area
G11112128Courtesy of BMW OF NORTH AMERICA, INC.

Remove remnants from frame in the areas (1).

Fig 4: Identifying Window Frame Areas
G10153711Courtesy of BMW OF NORTH AMERICA, INC.

Overview for taping of door window 

Position (1) corresponds to bead joint.

Fig 5: Overview Of Door Window Taping
G10153713Courtesy of BMW OF NORTH AMERICA, INC.
Cut A - A
a  [mm] = Position adhesive bead 2 ±1/along window frame contour
b  [mm] = Width adhesive bead 8 ±1
h  [mm] = Height adhesive bead 15 ±1

Replacement: 

Carefully insert door window (1) with special tool 51 3 220 at bottom first, align sideways and insert latch mechanisms (2) in mountings (3).

Assemble the door immediately after installation of the door window.

Fig 6: Inserting Door Window With Special Tool (51 3 220)
G10153729Courtesy of BMW OF NORTH AMERICA, INC.

When refitting: 

First carefully insert door window glass at bottom with special tool 51 3 220 , then align to door outer skin.

Spacers in area (1) must be positioned against door outer skin.

Top of PVC frame of door window glass must have dimension (x) to door outer skin.

(x) = 5.5 mm

Secure door window glass with yellow plastic adhesive tape.

Fig 7: Identifying Door Window Glass Dimension
G11112132Courtesy of BMW OF NORTH AMERICA, INC.