Special tools for wiring harness repairs (X5 M)

Special tools required: 

• 61 0 300
• 61 0 400
• 61 1 100
• 61 4 320
• 61 0 200
• 61 0 210
• 61 0 220
• 61 0 230
• 61 0 240

Courtesy of BMW OF NORTH AMERICA, INC.

Courtesy of BMW OF NORTH AMERICA, INC.

Courtesy of BMW OF NORTH AMERICA, INC.

WIRING HARNESS REPAIR CASE 4.0 .

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Repair product range, vehicle electrical system: 

Single parts for wiring harness repairs*

* Sourcing reference: applicable BMW Parts Catalogue

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Release and press-out tool: 

• Special tool 61 0 300
• Special tool 61 0 400 (MINI N12/N14)
• Special tool 61 1 100 (combustion engine)

Handling: 

• Observe NOTES FOR OPENING CONTACTS AND LOCKS  of different connector contact systems

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Cutting to length and strip off insulation from cables: 

Wire stripper MultiStrip10*

*Sourcing reference applicable BMW Workshop Equipment Catalog

Handling: 

• CUTTING CABLES TO LENGTH AND STRIPPING OFF INSULATION .

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Crimping stop parts (small contacts) and butt connectors: 

• Special tool 61 4 320

1. Tool without crimping head
2. Crimping head (STRIP OFF INSULATION AND CUTTING FIBER-OPTIC CABLES TO LENGTH) .
3. Crimping head (CRIMPING FIBER-OPTIC CABLE CONTACTS) .
4. Crimping head (CRIMPING MQS CONTACTS) .
5. Crimping head (CRIMPING MPQ CONTACTS) .

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6. Replacement blade (face-cutting fiber-optic cables)
7. Replacement blade with tool (insulation stripping unit)
8. Universal crimping head

Crimping stop parts (large contacts) and butt connectors: 

• Special tool 61 0 200 (crimping kit)
• Special tool 61 0 210 (matrix set SLK 8)
• Special tool 61 0 220 (matrix set SLK 2.8)
• Special tool 61 0 230 (matrix set MAK 8/DFK4)
• Special tool 61 0 240 (butt connector 4.0 - 6.0 mm² )

Courtesy of BMW OF NORTH AMERICA, INC.