41 11 301 Replacing Entrance With Left Door Post (Partial Replacement, B-Pillar)
Read contents of SAFETY INFORMATION and BODY, GENERAL .
Spot-weld bonding is used on this vehicle. Observe specific PROCEDURE .
Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.
Use only an approved SPOT-WELDING APPARATUS for repairs!
Place vehicle on straightening bench.
The following new parts are required:
- (1) B-pillar with entrance
- Shaped part, B-pillar, inner
Mark severance cuts in accordance with specified dimensions and cut.
measurement "a" = approx. 200 mm behind hole dia. 25 mm.
Dimension "b" = approx. 150 mm from roof edge.
measurement "c" = approx. 80 mm below cut "b".
measurement "d" = approx. 200 mm from center point of hole dia. 25 mm.
Open welded connections in areas (1) and (2).
Open bonded connections in areas (3).
Installation note:
Cut out metal section (4) is needed again for sealing.
Weld in REINFORCEMENT PLATES at all severance cuts.
BOND and rivet new part in area (2).
Use Hemlock 813 blind rivet (sourcing reference: BMW Parts Department picture board - Aluminium and steel/bonding and welding).
Double the number of rivets across from welding spots in the area (2).
Mark severance cut in accordance with specified dimension and cut.
measurement "a" = 190 mm from roof edge.
Installation note:
Weld in REINFORCEMENT PLATE at severance cut.
Open weld joints in area (1).
Installation information:
Mark new part in accordance with severance cuts on vehicle and cut.
Apply window glass adhesive to cavity acoustic baffle (1). See INSTALLING CAVITY SEALING (EXPANDED) and INSTALLING CAVITY SEALING (NOT EXPANDED) .
Apply ADHESIVE in areas (2).
Adjust new part to fit with set of attachments or universal mount.