41 63 003 Replace Cover Bowl

WARNING: This page is about a different car, the 2013 BMW X5, 2012 BMW X5, and 2011 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks:

NOTE: Carry over schematic diagram to the relevant vehicle type.

IMPORTANT: Deformation of the sheet metal flanges in the side panel and the wheel arch results in permanent vehicle leakage. Carry out removal/installation with great care.

The following new body parts are required:

(1) Cover bowl

Fig 1: Identifying Cover Bowl
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Turn sleeve (1) by approx. 45° and pull out in direction of arrow.

Fig 2: Turning Sleeve

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Press retaining strap (1) inwards and remove (see arrow).

Pierce cover bowl at markings (3) with a small screwdriver.

Remove cover (2).

Fig 3: Removing Cover

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NOTE: Illustrations shows fuel filler pipe removed.

Remove rubber seal from sheet metal flange.

Fig 4: Identifying Rubber Seal

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Insert screwdriver to a depth of max. 5 mm and unlock cover bowl latch mechanism.

Fig 5: Unlocking Cover Bowl Catch

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Keep cover bowl tensioned with pliers (2).

Unlock catches individually with screwdriver (1).

Unlock catches in following order:

Top left
Bottom left
Top right
Bottom right

Move screwdriver in opposite direction at both lower catches.

Fig 6: Unlocking Catches

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Close hinge arm (1).

IMPORTANT: Do not damage sheet metal flange of side wall.

Carefully twist out cover bowl (2) at first at rear in direction of arrow from side panel and remove.

Fig 7: Removing Cover Bowl

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Installation note:

Open hinge arm.

Turn sealing sleeve in area of hinge inwards and hold.

Insert cover bowl and engage sealing sleeve over fuel filler pipe.

Fig 8: Installing Sealing Sleeve Over Fuel Filler Pipe

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Installation note:

Using fitting aid (1), pull sealing lip (2) over sheet metal flange of wheel arch (3).

Fig 9: Pulling Sealing Lip Over Sheet Metal Flange Of Wheel Arch

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Installation note:

Illustrations shows fuel filler pipe removed.

Check that sealing lip is correctly seated.

Fig 10: Identifying Rubber Seal

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Installation note:

Cover bowl must snap into place 4 times.

After installing, carefully check cover bowl at clips for secure seating.

There must be no discernible gap between sealing lip and side wall in area (1).

Fig 11: Identifying Sealing Lip

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