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16 11 060 Removing and installing or replacing fuel filler pipe

WARNING: This page is about a different car, the 2013 BMW X5, 2012 BMW X5, and 2011 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

Recycling 

Fuel escapes when fuel lines are detached. Have a suitable collecting container ready.

Catch and dispose of escaping fuel.

Observe country-specific waste-disposal regulations.

IMPORTANT: Ensure adequate ventilation in the place of work!
Avoid skin contact (wear gloves)!
Before starting the engine for the first time:
  • Fill fuel tank with at least 5 liters of fuel.
  • Check ground connection at fuel filler neck to body for continuity. If necessary, clean contact surface between body and fuel filler pipe screw connection.

Necessary preliminary tasks: 

Unhook retaining strap (1) from tank flap.

Open cap and set to one side.

Fig 1: Identifying Tank Flap Retaining Strap
G04725781Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: There may be residual amounts of fuel in the tank!
Catch escaping fuel in a suitable container.

Unfasten hose clip (1).

Installation: 

Replace hose clip.

Tightening torque: 16 12 1AZ .

Fig 2: Removing Tank Flap Hose Clip
G04793976Courtesy of BMW OF NORTH AMERICA, INC.

Unlock quick-release fasteners (1) and disconnect vent hoses.

Release nuts (2) and (3).

Installation: 

Check plastic nut (3), replace if necessary.

Tightening torque: 16 12 2AZ .

Fig 3: Identifying Quick-Release Fasteners And Nut
G04793977Courtesy of BMW OF NORTH AMERICA, INC.

Unclip line holder (1).

Release nut (2) and remove fuel filler pipe.

Installation: 

Check plastic nut (2), replace if necessary.

Tightening torque: 16 12 2AZ .

Fig 4: Identifying Fuel Filler Pipe, Line Holder And Nut
G06179079Courtesy of BMW OF NORTH AMERICA, INC.