Replacing the cylinder head gasket
NOTE:
RISK OF DAMAGE
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
- Do not use any metal-cutting tools.
NOTE:
Description is for left component only. Procedure on the right side is identical.
- Remove the cylinder head gasket (1).
- Insert the special tool 2 364 711
into the bores.
- Remove coarse residues on sealing surfaces with special tool 0 495 103 (11 4 471)
from cylinder head and crankcase.
- Remove fine residues on sealing surfaces with special tool 0 495 104 (11 4 472)
from cylinder head and crankcase.
- Remove special tool 2 364 711
from the bores.
- Check the flatness of the cylinder head sealing surface with a conventional straightedge (1).
Maximum deviation: 0.10 mm
- Check the flatness of the cylinder head sealing surface with a conventional straightedge (1).
Maximum deviation: 0.05 mm
NOTE: RISK OF DAMAGE
Damage to threads.
Fluids in the threaded hole can damage the thread if screws in it are tightened.- Dry threaded holes (e.g. using compressed air).
- Clean all threaded holes (1).NOTE: Schematic diagram is for example purposes. Some parts may differ in certain details.NOTE: TECHNICAL INFORMATION
If no work has been done on the engine block that changes the piston protrusion, use a new cylinder head gasket with the same gasket thickness.
If work has been done on the crankshaft drive or piston, the gasket thickness must be determined again.NOTE: TECHNICAL INFORMATION
Cylinder head gasket interchange leads to engine damage. Check identification on cylinder head gasket. - Check number of holes of the old cylinder head gasket:
- Check all fitting sleeves for tightness and for damage (1), replace if necessary.
- Replace cylinder head gasket (2).
Parts: Cylinder head gasket
- Place cylinder head gasket (2) on the engine block.