Preparing New Part

NOTE: TECHNICAL INFORMATION
Structural adhesive bonding.
Observe preparation of bonding surfaces.
For additional information see: 41 00... BMW bonding instructions

Adjust new parts to fit with alignment bracket or universal fixture and secure.
Prepare areas (1) for structural adhesive bonding of steel to aluminum.
NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Transferring hole pattern.
In areas (1) , transfer the hole pattern from the engine mount to the carrier support. Drill out holes to dia. 6.8 mm.

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Prepare areas (1) and (2) for structural adhesive bonding of aluminum to aluminum.
In areas (1) , transfer the hole pattern from the engine mount to the strut tower. Drill out holes to dia. 6.8 mm.
In areas (2) , transfer the holes from the engine mount to the strut tower. Drill out holes to dia. 6.8 mm.

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Prepare areas (1) and (2) for structural adhesive bonding of steel to aluminum.
In areas (1) and (2) , transfer the holes from the wheel well to the strut tower. Drill out holes to dia. 6.8 mm.

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Prepare areas (1) for structural adhesive bonding of steel to aluminum.
In areas (1) , transfer holes from the engine compartment bulkhead to the strut tower. Drill out holes to dia. 6.8 mm.

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Prepare areas (1) for structural adhesive bonding of steel to aluminum.
In areas (1) , set holes of Ø 6.8 mm on new parts. Make holes analogous to the series production in terms of number and position.

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Adjust the new part (1) and in areas (2) and (3) for joining by welding.
NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Spot-weld bonding steel components
In areas (3) , observe the procedure when replacing spot-welded adhesive joints for series production.

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Prepare areas (1) and separating cuts (2) for joining by welding.
NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Spot-weld bonding steel components
In the area (1) , observe the procedure when replacing spot-welded adhesive joints for the series production.
Prepare areas (3) and (4) for structural adhesive bonding of steel to aluminum.

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In areas (3) , set holes of Ø 6.8 mm analogous to the series production.
In area (4) , set a bore of Ø 6.8 mm for blind rivet.
Prepare areas (1) and (2) for joining by welding.
In areas (2) , observe the procedure when replacing spot-welded adhesive joints for series production.

While doing so, maintain sufficient distance to the bonded rivet connections in the areas (3) .

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Check ground pins and replace if necessary

NOTE: Schematic diagram is for example purposes. Some parts may differ in certain details.

Check the ground pins (1) for stability and renew if necessary.

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