Install Engine Mount In Front Of Cowling With Wheel Arch

• Pre-clean bonding surfaces on vehicle and on new part with cleaning agent R2.

  CONSUMABLE SPECIFICATION 

  Cleaning agent R2

  500 ml

  83190417324

• Clean bonding surfaces on vehicle and on new part with cleaning agent R1.

  CONSUMABLE SPECIFICATION 

  Cleaning agent R1

  100 ml, Bottle

  83192211217

• Apply adhesive K1 to the bonding surfaces.

  ADHESIVE DESCRIPTION 

  Body adhesive K1

  195 ml

  83190413015

• Install the new parts with an alignment bracket or a universal mount.
• Rivet new parts in the areas (1), (2) and (4) with blind rivets N1.

  CONSUMABLE SPECIFICATION 

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

• In area (3), use blind rivet N2.

  Courtesy of BMW OF NORTH AMERICA, INC.

  CONSUMABLE SPECIFICATION 

  Blind rivet N2  Ø 6.5 mm; clamping area 4.8-6.8 mm

  83190301419

• Weld reinforcement (1) in the area (2).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld reinforcement (1) in the area (2).

  Avoid excessive application of heat in this process.

  The cowling cross-member (3) is filled with hardly inflammable cavity foam.

• In case of smoke formation: Stop the welding procedure and cool the welded area with compressed air if applicable.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Rivet new parts in the areas (1) with blind rivets N1.

  CONSUMABLE SPECIFICATION 

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

  Courtesy of BMW OF NORTH AMERICA, INC.

• Rivet new parts in the areas (1) and (2) with blind rivets N1.

  CONSUMABLE SPECIFICATION 

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

  Courtesy of BMW OF NORTH AMERICA, INC.

• Rivet the new part in the areas (1) with blind rivet N1.

  CONSUMABLE SPECIFICATION 

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld new part (1) in areas (2) and (3) as per new part preparation processes.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Rivet the new parts in the areas (3) and (4) with blind rivets N1.

  CONSUMABLE SPECIFICATION 

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

• Weld the new part in the areas (1) and (2) according to the new part preparation process.

  Avoid excessive application of heat to adhesive areas (3) and (4).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld areas (1) and (2) according to the new part preparation process.

  Avoid excessive application of heat to adhesive areas (3).

  Courtesy of BMW OF NORTH AMERICA, INC.

  NOTE: TECHNICAL INFORMATION 
  For additional information see: 41 00... Installing cavity sealing using 2-K-PU cavity foam
• Create a cavity sealing in the area (1) with cavity foam.
• Introduce cavity foam HS3 through the opening (2).

Courtesy of BMW OF NORTH AMERICA, INC.

CONSUMABLE SPECIFICATION 

Installing the EMC screw 

• Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
• Screw in the EMC screw.
• Seal the EMC screw with the sealant.

CONSUMABLE SPECIFICATION 

• Install two EMC screws in the areas (1).

  CONSUMABLE SPECIFICATION 

  screw  EMC screw, SF Plus, M5x15

  83190301639

  Courtesy of BMW OF NORTH AMERICA, INC.

• Install an EMC screw in area (1).

CONSUMABLE SPECIFICATION 

Courtesy of BMW OF NORTH AMERICA, INC.

Follow-up work 

• Refer to CUT THE THREADS .