Remounting the install parts on the heating and air-conditioning unit during replacement

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Removing the control unit for the air conditioning system

Unlock and disconnect the plug connections (1) and (2) .
NOTE: The control unit for the air conditioning system is located in the footwell on the left next to the heating and air-conditioning unit.
Unlock the detent (3) towards the bottom.
Pull out control unit (4) in arrow direction and remove.

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Installing the air conditioning control unit

Install the control unit (1) and correctly position.
Lock control unit (1) .
Connect connectors (2) and lock.

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Removing controller for the blower

Loosen screws (1) .
Unlock and disconnect plug connections (2) .
Thread out and remove controller (3) .

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Installing controller for the blower

Thread in and install controller (3) .
Connect connectors (2) and lock.

Tighten down screws (1) .

TIGHTENING TORQUE SPECIFICATIONS

Heater/air conditioner
Screw	tightening torque	1.2 Nm

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Removing the blower for the heating and air-conditioning unit

Loosen screws (1) .
Thread out and remove blower (2) .

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Install the blower for the heating and air-conditioning unit

Feed in and correctly position blower (2) .

Tighten down screws (1) .

TIGHTENING TORQUE SPECIFICATIONS

Heater/air conditioner
Screw	tightening torque	1.2 Nm

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Remove evaporator temperature sensor

Unlock and disconnect the plug (1) .
Pull the evaporator temperature sensor (2) out of the heating and air-conditioning unit (3) and remove.

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Install evaporator temperature sensor

Fit evaporator temperature sensor (2) correctly in the heating and air-conditioning unit (3) .
Connect connectors (1) and lock.

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Removing the left mixed air flap motor

Loosen screws (1) .
Unlock plug connection (2) and disconnect.
Remove the left mixed air flap motor (3) .

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Installing the left mixed air flap motor

Correctly position the mixed air flap motor (3) .
Connect connectors (2) and lock.

Tighten down screws (1) .

TIGHTENING TORQUE SPECIFICATIONS

Heater/air conditioner
Screw	tightening torque	1.2 Nm

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Remove microfilter for passenger compartment ventilation

Unlock lock (1) .
Open flap (2) .

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Pull the upper microfilter (1) in arrow direction out of the heating and air-conditioning unit (2) .

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Pull the lower microfilter (1) in arrow direction out of the heating and air-conditioning unit (2) .

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Installing the microfilter for the interior ventilation

Install the lower microfilter (1) in arrow direction in the heating and air-conditioning unit (2) .
NOTE: Pay attention to the direction of installation of the lower microfilter (1) .

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Install the upper microfilter (1) in arrow direction in the heating and air-conditioning unit (2) .
NOTE: Pay attention to the direction of installation of the upper microfilter (1) in the marked area.

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Close flap (2) .
Lock the lock (1) .

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Removing defroster flap motor

Loosen screws (1) .
Unlock plug connection (2) and disconnect.
Remove defroster flap motor (3) .

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Installing the defroster flap motor

Correctly position the defroster flap motor (3) .
Connect connectors (2) and lock.

Tighten down screws (1) .

TIGHTENING TORQUE SPECIFICATIONS

Heater/air conditioner
Screw	tightening torque	1.2 Nm

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Remove fresh air/recirculated air flap motor

Loosen screws (1) .
Unlock associated plug connection and disconnect.
Remove the fresh air/recirculated air flap motor with the bracket (2) .

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Installing the fresh air/recirculated air flap motor

Position the fresh air/recirculated air flap motor with the bracket (2) correctly.

Tighten down screws (1) .

TIGHTENING TORQUE SPECIFICATIONS

Heater/air conditioner
Screw	tightening torque	1.2 Nm

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Connect and lock corresponding connectors.

Removing the right footwell flap motor

Unlock plug connection (1) and disconnect.
Loosen screws (2) .
NOTE: In case of difficult accessibility, unscrew the screws (2) with the special tool 2 359 116 .
Removing the footwell flap motor (3) .

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Installing the right footwell flap motor

Correctly position the footwell flap motor (3) .

Tighten down screws (2) .

NOTE: In case of difficult accessibility, tighten the screws (2) with the special tool 2 359 116 .

TIGHTENING TORQUE SPECIFICATIONS

Heater/air conditioner
Screw	tightening torque	1.2 Nm

Connect connectors (1) and lock.

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Remove the heat exchanger

Loosen screws (1) .
Unlock the detents (2) and (3) .
Remove the cover (4) .

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Loosen screw (1) .
Remove the holder (2) .
Pull the heat exchanger (3) out of the heating and air-conditioning unit (4) .

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Install the heat exchanger

Slide the heat exchanger (3) into the heating and air-conditioning unit (3) .
Correctly position the holder (2) .
Tighten down screw (1) .

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Correctly position the cover (4) ,
Click detents (2) and (3) into place.

Tighten down screw (1) .

TIGHTENING TORQUE SPECIFICATIONS

Heater/air conditioner
Screw	tightening torque	1.2 Nm

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For diesel engines only:

Remove electric auxiliary heater

Remove the foam material (1) .

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Loosen nut (1) .
Guide out the ground cable (2)

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Unlock plug connection (1) and disconnect.
Disengage the connector housing (2) in marked area.

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Unlock plug connection (1) and disconnect.
Loosen screw (2) .
Pull out the electric auxiliary heater (3) from the heating and air conditioning unit (4) .

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Install the electric auxiliary heater

Install electric auxiliary heater (3) in the heating and air-conditioning unit (4) .

Tighten down screw (2) .

TIGHTENING TORQUE SPECIFICATIONS

Heater/air conditioner
Screw	tightening torque	1.2 Nm

Connect connectors (1) and lock.

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Engage connector housing (2) in marked area.
Connect connectors (1) and lock.

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Insert and correctly position the ground cable (2) .

Tighten nut (1) .

TIGHTENING TORQUE SPECIFICATIONS

Ground cable to body
Hexagon nut	Tightening torque	8.0 Nm

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Insert the foam material (1) .

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