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Home >> BMW >> 2017 >> M240i 2D Convertible, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 216 (Front Axle -- Repair X2 (F39)) >> 31 60 Output Shaft >> Removing and installing/replacing left output shaft (X2 2018-2023)

Removing and installing/replacing left output shaft (X2 2018-2023)

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CAUTION: For manual gearbox and DKG only:
  • After having removed the output shaft replace the radial shaft seal in the transmission:
CAUTION: Clean the transmission around the radial shaft seal prior to removing the output shaft!
For DKG only:
Transmission oil (at maximum 0.31) may escape from the radial shaft seal opening when pulling off the output shaft!
Collect and dispose of escaping transmission oil!
CAUTION: Failure to comply with this instruction will result in serious damage to the twin-clutch gearbox (DKG).

Necessary preliminary work: 

Removal: 

If installed: Remove protective cap (1).

G09877723Courtesy of BMW OF NORTH AMERICA, INC.

Release collar bolt (1), press brake pedal to floor to do so.

G12892338Courtesy of BMW OF NORTH AMERICA, INC.

Turn steering wheel to left.

Pull output shaft (1) out towards front.

G11648078Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: Secure output shaft (1) against falling down.

Use a mounting lever (2) to lever the output shaft (1) out of the transmission.

Remove output shaft (1).

Installation: 

G11648079Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: For manual gearbox and DKG only:
  • Replace the radial shaft seal for the transmission.
CAUTION: With automatic transmission only:
  • Lever out O-ring (1).
  • Replace O-ring.

    Parts:  O-ring

  • Insert new O-ring (1).
G10006747Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: Different output shaft shapes installed! Do not mix up circlips.
M Manual transmission
A Automatic transmission
G05516190Courtesy of BMW OF NORTH AMERICA, INC.

Replace circlip.

G04796819Courtesy of BMW OF NORTH AMERICA, INC.

For manual gearbox and DKG only:

Insert assembly protection ring (1) into the radial shaft seal.

Make sure the tool fits over the lip of the radial shaft seal so there is no damage to sealing ring when the output shaft is inserted.

G04796820Courtesy of BMW OF NORTH AMERICA, INC.

Insert output shaft (1) into gearbox.

Before the sealing surface is pushed into the radial shaft seal, remove assembly protection ring (2) by pulling the handle.

Slide output shaft into the transmission as far as the limit position.

The output shaft must snap audibly into place.

Check for secure seat by levering.

G04796821Courtesy of BMW OF NORTH AMERICA, INC.

Turn steering wheel to left.

Insert output shaft (1) from the front into the pivot bearing.

G11648085Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: Following installation note for spur gearing must be observed without fail!
G08505293Courtesy of BMW OF NORTH AMERICA, INC.

Replace collar bolt with compression spring.

Parts:  Collar bolt with compression spring

Tighten the collar bolt (1) with the compression spring hand-tight.

G12892338Courtesy of BMW OF NORTH AMERICA, INC.

Check whether spur gearing is locked tooth in tooth by reciprocally rotating wheel hub/output shaft.

If positive locking is ensured, tighten the collar bolt with tightening torque (for this, press brake pedal to the floor).

Tightening torque 31 60 2AZ .

G08505299Courtesy of BMW OF NORTH AMERICA, INC.

Thinly grease the wheel hub in area (1).

Do not install the protective cap.

G12892345Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, attach protective cap (1).

G11648024Courtesy of BMW OF NORTH AMERICA, INC.

Required follow-up work: