Install The Rear Side Panel On The Right
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- Install reinforcement plate (1) to C-pillar.
- Pre-clean all bonding surfaces (2) on the vehicle and on new part with cleaning agent R2.CONSUMABLE DESCRIPTION
Cleaning agent R2 500 ml 83190417324 - Clean all bonding surfaces (2) on the vehicle and on new part with cleaning agent R1.CONSUMABLE DESCRIPTION
Cleaning agent R1 100 ml, Bottle 83192211217 - Apply Adhesive K5 to the side sill reinforcement plate (3). Install reinforcement plate.
- Apply Adhesive K5 to the bonding surfaces (2).ADHESIVE DESCRIPTION
Body Adhesive K5 50 ml 83192158654 ADHESIVE DESCRIPTIONBody Adhesive K5 195 ml 83195A59935 NOTE: TECHNICAL INFORMATION
For additional information see: 41 00...
Installation of cavity sealing (expanded) - Apply sealant D1 to cavity sealing (4).CONSUMABLE DESCRIPTION
Sealant D1 (seam sealing) 310 ml 83422409985 - Install the side panel with the help of a second person.
- During installation, ensure that sufficient Adhesive has been applied to all bonding surfaces.
- Align the side wall in the areas of the separating cuts and secure it with locking pliers.
- Tighten the nuts on the reinforcement plate.CONSUMABLE DESCRIPTION
Plastic nut Ø18 mm 51161943122 CONSUMABLE DESCRIPTIONPlastic nut Ø22 mm 07147169847 - Rivet the side panel in areas (1) with blind rivets N3.CONSUMABLE DESCRIPTION
Blind rivet N3
Ø 4 mm; clamping area 1-3 mm83190301421 - Rivet side panel in area (1) with blind rivet N3.CONSUMABLE DESCRIPTION
Blind rivet N3
Ø 4 mm; clamping area 1-3 mm83190301421 - Tack separating cut (1) and reinforcement plates (2) and (3) by welding. Do not complete welding of separating cut and reinforcement plates until the punch rivet is installed.
- Tack separating cut (1) and area (2) up to the auxiliary line (3) in the area of the water channel by welding.
Do not complete welding of separating cut (1) and area (2) until the punch rivet is installed.
- Rivet the side panel in the areas (1) to (4) with punch rivets N4 and N5.
Area Description Number 1 N4 17 2 N5 4 3 N5 4 4 N4 8 CONSUMABLE DESCRIPTIONPunch rivet N4
Ø 3 mm; 4 mm long83192457307 CONSUMABLE DESCRIPTIONPunch rivet N5
Ø 5 mm; 5 mm long83192158079 - Rivet the side panel in the areas (1) and (2) with punch rivets N4.
Area Number 1 11 2 3 CONSUMABLE DESCRIPTIONPunch rivet N4
Ø 3 mm; 4 mm long83192457307 - Carry out the complete weldings on the C-pillar and on the water channel. Avoid excessive application of heat to Adhesive areas.
- Installing the EMC screw
- Drill a hole with a diameter of 4.2 mm.
In the case of glued connections, only drill the hole after the Adhesive has fully hardened.
- Screw in the EMC screw.CONSUMABLE DESCRIPTION
EMC screw SF Plus M5x15 83190301639 - Seal the EMC screw with the sealant. Consumable
Sealant D1 (seam sealing) 310ml 83422409985 - Install 3 EMC screws after the Adhesive in areas (1) and (2) has hardened.
- Install an additional EMC screw in the area of the side sill.CONSUMABLE DESCRIPTION
screw
EMC screw, SF Plus, M5x1583190301639