Special tools for wiring harness repairs (X2 2018-2023)

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2023 BMW X2, 2022 BMW X2, 2021 BMW X2, 2020 BMW X2, and 2019 BMW X2. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

Refer to 61 0 300 below.
Refer to 61 0 400 below.
Refer to 61 1 100 below.
Refer to 61 4 320 below.
Refer to 61 0 200 below.
Refer to 61 0 210 below.
Refer to 61 0 220 below.
Refer to 61 0 230 below.
Refer to 61 0 240 below.

Courtesy of BMW OF NORTH AMERICA, INC.

Courtesy of BMW OF NORTH AMERICA, INC.

Courtesy of BMW OF NORTH AMERICA, INC.

WIRING HARNESS REPAIR CASE 4.0 .

Courtesy of BMW OF NORTH AMERICA, INC.

Repair product range, vehicle electrical system:

Single parts for wiring harness repairs*

* Sourcing reference: BMW Parts Department

NOTE:

Refer to Service Information: RECODING OF SPARE PARTS (HOUSINGS AND CONTACTS) .

Courtesy of BMW OF NORTH AMERICA, INC.

Release and press-out tool:

Special tool 61 0 300
Special tool 61 0 400
Special tool 61 1 100 (combustion engine)

Handling:

Refer to NOTES FOR OPENING CONTACTS AND LOCKS of different connector contact systems

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Cutting to length and strip off insulation from cables:

Wire stripper MultiStrip10*

*Sourcing reference APPLICABLE BMW WORKSHOP EQUIPMENT CATALOG .

Handling:

Refer to CUTTING CABLES TO LENGTH AND STRIPPING OFF INSULATION .

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts) and butt connectors:

Special tool 61 4 320
1. Tool without crimping head
2. Crimping head (STRIP OFF INSULATION AND CUTTING FIBER-OPTIC CABLES TO LENGTH) .
3. Crimping head (CRIMPING FIBER-OPTIC CABLE CONTACTS) .
4. Crimping head (CRIMPING MQS CONTACTS) .
5. Crimping head (CRIMPING MPQ CONTACTS) .
6. Replacement blade (face-cutting fiber-optic cables)
7. Replacement blade with tool (insulation stripping unit)
8. Universal crimping head NEW UNIVERSAL CRIMPING DIE .

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts) and butt connectors:

Special tool 61 0 200 (crimping kit)
Special tool 61 0 210 (matrix set SLK 8)
Special tool 61 0 220 (matrix set SLK 2.8)
Special tool 61 0 230 (matrix set MAK 8/DFK4)
Special tool 61 0 240 (butt connector 4.0 - 6.0 mm² )

Handling:

Refer to Service Information:
NEW CRIMPING PLIERS AND INTERCHANGEABLE DIES .

Courtesy of BMW OF NORTH AMERICA, INC.