REP-TAT-P-1112-02 Installing the cylinder head

NOTE: TECHNICAL INFORMATION 
After replacing the motor or cylinder head: Reprogram or encode the digital motor electronics (DME) if necessary.
Read out the vehicle I-level and proceed accordingly.
Be absolutely certain to pay attention to PuMA measure 62634754.
For further information, see the appropriate BMW Parts Catalogue.

• Attach special tool 0 490 567 (11 0 020)  to workshop crane.
• Install cylinder head (1) and the exhaust turbocharger with the help of a second person, using the workshop crane and the special tool 0 490 567 (11 0 020)  .

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• Feed in guide rail (2) when installing the cylinder head.
• Attach timing chain through the guide rail (1).

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• Replace screws (1) to (14).

  Parts:  screw

• Tighten the screws using the special tool 0 495 747 (11 8 580)  in the order (1) to (14).
• Mark the cylinder head bolts (1) to (14) with a line after reaching the jointing torque (in front of the angle of rotation).

Fig 1: Cylinder Head Screws Tightening Sequence

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TIGHTEN TORQUES SPECIFICATIONS

Cylinder head to crankcase (cylinder head bolt)
M11 x 188 13.9, screw head height 13 mm. Replace screws.	Joining torque	30 Nm
	Joining torque	50 Nm
	Angle of rotation	90°
	Angle of rotation	90°
	Angle of rotation	90°
	Angle of rotation	90°
M11 x 188 11.9, screw head height 11 mm. Replace screws.	Joining torque	30 Nm
	Angle of rotation	90°
	Angle of rotation	90°
	Angle of rotation	90°

• Tighten the screws (1) to (5).

TIGHTEN TORQUES SPECIFICATIONS

Cylinder head to crankcase/timing case cover
M8 x 40 Replace screws.	19 Nm

Fig 2: Camshaft Sensor Wheel Bolts Tightening Sequence

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• Feed in camshaft sensor wheel (1) on the intake camshaft.

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• Rotate intake camshaft, if necessary in the position shown.

  The recess (2) must point up.

• Position camshaft sensor wheel and tighten the screws (1).

TIGHTEN TORQUES SPECIFICATIONS

Camshaft sensor wheel to intake camshaft
M4 x35	4.5 Nm

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• Position the grounding cable and tighten the screw (2).

TIGHTEN TORQUES SPECIFICATIONS

Grounding cable to front cylinder head
M6 x 12	8 Nm

• Connect plug (1).

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• Position the acoustic cover and tighten the screw (3).

TIGHTEN TORQUES SPECIFICATIONS

Acoustic cover, rear bottom on cylinder head
M6 x 16	8 Nm

• Lay the wiring harness correctly and tighten the screw (2).

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TIGHTEN TORQUES SPECIFICATIONS

Cable bracket on rear cylinder head/transmission
M6 x 20	tightening torque	8 Nm

• Position the grounding cable and tighten the screw (1).

TIGHTEN TORQUES SPECIFICATIONS

Grounding cable on cylinder head
M6 x 16	8 Nm