41 21 203 Replace B-Pillar, Outer Left
Observe procedure of REPAIR TECHNIQUES, REPAIR STAGE 3 .
Read contents of body, general; refer to CONTENTS OF BODY, GENERAL .
For stripping and rigging operations, refer to texts on KSD CD (job number 41 21 203).
Use only an approved spot-welding apparatus for repairs! Refer to WORKSHOP EQUIPMENT (BMW AND MINI VEHICLES) .
Following new body parts are required (refer to appropriate parts information ):
- (1) A-pillar with entrance
- (2) Shaped part, B-pillar, outer front (not shown)
- (2) Shaped part, B-pillar, outer rear (not shown)
Removing the B-pillar
Mark severance cuts in accordance with specified dimensions and cut.
Dimension a = approx. 90 mm after centerpoint of 20 mm dia. hole.
Dimension b = approx. 90 mm before centerpoint of 20 mm dia. hole.
Dimension c = approx. 160 mm from edge of roof frame.
Open welded connections in areas (1).
Release B-pillar from cavity sealings (2) and remove.
New part preparation
Mark severance cuts on new parts in accordance with severance cuts on vehicle and cut.
Prepare reinforcement plates at severance cuts; refer to WELDING IN REINFORCEMENT PLATE (SHEET STEEL) .
Fit in new part.
Installation of B-pillar
Coat CAVITY SEALINGS with sealant.
Install and weld new parts and reinforcement plates.