Replace A-Pillar, Outer Left
Observe procedure of REPAIR TECHNIQUES, REPAIR STAGE 3 .
Read contents of body, general; refer to CONTENTS OF BODY, GENERAL .
For stripping and rigging operations, refer to texts on KSD CD (FR number 41 21 013).
Spot-weld bonding is used on this vehicle. Observe specific procedure; refer to SPOT-WELD BONDING STEEL COMPONENTS .
Use only an approved spot-welding apparatus for repairs! Refer to WORKSHOP EQUIPMENT (BMW AND MINI VEHICLES) .
Following new body parts are required (refer to appropriate parts information ):
- A-pillar, outer
Removal A-pillar, outer
Mark severance cuts in accordance with specified dimensions and cut.
Dimension a = approx. 200 mm from corner of roof outer skin.
Dimension b = approx. 90 mm from center of a 20 mm dia. bore hole.
Open welded connections in areas (1).
Open spot-welded adhesive joints in area (2); refer to OPENING BONDED CONNECTIONS .
Release and remove A-pillar from cavity sealing (3).
New part preparation
Mark severance cuts on new part in accordance with severance cuts on vehicle and cut.
Prepare reinforcement plates at severance cuts; refer to WELDING IN REINFORCEMENT PLATE (SHEET STEEL) .
Fit in new part.
Installation A-pillar, outer
Apply sealant to cavity sealing; refer to INSTALLING CAVITY SEALING (EXPANDED) .
Install and weld new parts and reinforcement plates.
- Vehicles with slide/tilt sunroof: Make sure water drain hose (1) is correctly installed (watertightness).
- In vehicle with a normal roof , a grommet is installed instead of the water drain hose.
Please ensure correct installation of the grommet!