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Home >> BMW >> 2016 >> Z4 sDrive35is >> Repair and Diagnosis >> External Pages >> Different car >> Section 396 (Slide/Tilt Roof - Repair) >> 5437 Folding Roof >> 54 37 290 Hardtop emergency opening

54 37 290 Hardtop emergency opening

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Necessary preliminary tasks 

NOTE: Roofliner for roof shell at rear can not be removed without sustaining damage.
IMPORTANT: Always perform the emergency opening procedure with the aid of an assistant.
The applied force must always be even on the left and right otherwise the linkage will bend.
Always execute all movements of the roof module with the assistance of a second person.
Risk of injury by trapping!

Step 1: Open rear roof shell 

Open rear lid.

Remove foam cover.

Open screws on hydraulic unit 1.5 turns.

NOTE: System is now depressurized and can be moved manually.
Fig 1: Opening Screws On Hydraulic Unit
G06912233Courtesy of BMW OF NORTH AMERICA, INC.

Insert special tool 54 0 320  in convertible top linkage and unlock rear roof shell on left and right.

Fig 2: Inserting Special Tool 54 0 320
G06912253Courtesy of BMW OF NORTH AMERICA, INC.

Evenly lift up rear roof shell with an assistant and set down on front roof shell.

Fig 3: Lifting Rear Roof Shell With Assistant On Front Roof Shell
G06912247Courtesy of BMW OF NORTH AMERICA, INC.

Step 2: Open cowl panel lock

Slide open retaining clip (1) and unclip ball head.

IMPORTANT: Risk of damage!
Secure control rod on left and right with cable tie to prevent them hanging down and rattling.
Fig 4: Sliding Open Retaining Clip
G06912249Courtesy of BMW OF NORTH AMERICA, INC.

Unlock retaining hook (1) on left and right.

Fig 5: Removing Retaining Hook
G06912256Courtesy of BMW OF NORTH AMERICA, INC.
Fig 6: Inserting Special Tool 54 0 330 Between Convertible Top Compartment Lid Frame And Side Panel
G06912241Courtesy of BMW OF NORTH AMERICA, INC.

Step 3: Open rear module lock

Open rear lid.

Insert special tool 54 0 330  at rear left and right between convertible top compartment lid frame and side panel.

Feed in tip of special tool through bore hole.

NOTE: Bore hole is visible from direction of special tool with a torch.
Fig 7: Installing Tip Of Special Tool Through Bore Hole
G06912242Courtesy of BMW OF NORTH AMERICA, INC.

Tip of special tool 54 0 330  must butt against joint for hydraulic cylinder (1).

Fig 8: Identifying Hydraulic Cylinder
G06912243Courtesy of BMW OF NORTH AMERICA, INC.

For the ideal pressure point of special tool on joint, proceed as follows:

  1. Press outwards
  2. Pull tool upwards
  3. Press tool to unlock convertible top compartment lid latch
Fig 9: Pressing Tool To Unlock Convertible Top Compartment Lid Latch
G06912244Courtesy of BMW OF NORTH AMERICA, INC.

Open rear module.

IMPORTANT: Rear module can tip.
Have an assistant support the rear module.
Fig 10: Opening Rear Module
G06912219Courtesy of BMW OF NORTH AMERICA, INC.

Evenly lift up roof module (2) with an assistant and set down in vehicle.

NOTE: Only grasp the front roof shell when raising the roof shells.

Close rear module.

Fig 11: Lifting Roof Module With Assistant On Vehicle
G06912248Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: The convertible top must not  be moved any further after emergency opening.
Move the vehicle as little as possible to prevent vibrations.
Roof shells which are not  locked may cause irreparable damage.