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Home >> BMW >> 2016 >> Z4 sDrive35is >> Repair and Diagnosis >> External Pages >> Different car >> Section 396 (Slide/Tilt Roof - Repair) >> 5437 Folding Roof >> 54 37 190 Removing and installing/replacing hydraulic cylinder for left roof shell

54 37 190 Removing and installing/replacing hydraulic cylinder for left roof shell

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Necessary preliminary work 

IMPORTANT: Hydraulic fluid may emerge from the disconnected lines and the open connections on the hydraulic cylinder. Protect components and work area with suitable materials (e.g. cloths
IMPORTANT: Soft top compartment lid tilts shut when system is depressurized and must be supported with suitable auxiliary equipment.
Fig 1: Identifying Top Compartment Lid
G06912219Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Hydraulic system must be at zero pressure. Open screw on hydraulic unit 1.5 turns.
Fig 2: Closing Shutoff Valve On Hydraulic Unit Using Allen Key
G06912233Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Never lift off ball socket with engaged clamp. Replaced overelongated clamps. Before installation, grease ball socket if necessary.

Installation note:  Pack grease into two opposite positions in socket. The grease spreads after installation on the ball pin all round in the ball socket.

Fig 3: Removing Bearing Pin
G06912326Courtesy of BMW OF NORTH AMERICA, INC.

Dismantling/installing ball sockets:

  1. Push on clamp in direction of groove with screwdriver
  2. Lift off ball socket from ball pin
  3. Slide clamp back
  4. Fit ball socket on ball stud and snap into place with force

Fig 4: Pushing On Retainer In Direction Of Groove With Screwdriver
G06177394Courtesy of BMW OF NORTH AMERICA, INC.

Removing hydraulic cylinder:

Fig 5: Removing Hydraulic Cylinder
G00528988Courtesy of BMW OF NORTH AMERICA, INC.

Replacement only:  Disconnect hydraulic lines from cylinder.

IMPORTANT: Protect separation points (lines and cylinder) against dripping fluid, e.g. with a cleaning cloth. Observe hose markings.

Detach cable strap. Open retainer (1) at bottom/top on cylinder with screwdriver. Detach hydraulic lines (2).

Fig 6: Detaching Hydraulic Lines
G06177396Courtesy of BMW OF NORTH AMERICA, INC.

Right side only:  Unlock plug connection for hall effect sensor and disconnect.

Installation note:  Carry out function check. Check fluid level.