3. Preparations For MAG And Spot-Welding
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- Remove the paint coating in an area of approx. 30 mm around the weld seam or spot.
- The zinc coating underneath must be removed during the MAG welding operation.
- It is not necessary to remove the zinc coating underneath during spot-welding.
- Remove the paint coating on the reverse side of the weld seam or spot.
- Contaminants will otherwise enter the weld pool via the root of the weld seam.
- An insufficient electron flow prevents an optimum spot-weld joint.
- Coat all metal overlaps and weld spot flanges with welding primer.
- To determine the optimum electrode contact force for spot-welding, carry out spot-weld shear tests on sample metal sheets.
- In order to keep the electron flow short during MAG welding on the body, you must if possible attach the ground terminal directly to the component to be welded.