1. Opening Weld Spots (Resistance Pressure Spot Welding)
WARNING: This page is about a different car, the 2013 BMW Z4, 2012 BMW Z4, 2011 BMW Z4, 2010 BMW Z4, and 2009 BMW Z4. However, it is still accessible from the selected car via links, so may be relevant.
Sheet steel panels made from high- and super-high-strength materials make great demands on the tools used.
Only with special carbide milling cutters can weld spots be drilled out on these sheet panels.
Use BTR/BOR milling cutters only in conjunction with Vario Drill spot-weld remover. Sourcing reference for spot-weld remover and BTR/BOR milling cutters
- Procedure:
If necessary, surface-grind existing unevenness with a belt or angle grinder in the area around the weld spot.
Set punch mark in center of weld spot. Set 8 mm dia. weld spot drill bit on punch mark and drill through top metal sheet.
NOTE: Because the weld spots may have surface-hardened, grind them if necessary with an angle grinder and paper grinding disk.Use a chisel to separate the sheet metal flange and remove the component.
Follow the special procedure for SPOT WELDS .