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13 71 160 Removing and installing/replacing front air duct (N54)

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IMPORTANT: Risk of damage  through lever action at the top on the air duct!

Air duct may break!

Necessary preliminary tasks 

Unlock and remove coolant hose (1).

Release quick-connect coupling (2) by turning lock and detach.

Release hose clamp and detach air duct (3).

Tightening torque 13 71 5AZ .

Fig 1: Locating Hose Clamp And Air Duct
G05502103Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Turn lock (1) back until arrow markings are flush.

Push air hose onto air duct.

Air hose must audibly snap into place.

Fig 2: Turn Lock (1) Back Until Arrow Markings Are Flush
G04755041Courtesy of BMW OF NORTH AMERICA, INC.

Release bolts and detach coolant hose (1).

Tightening torque 11 53 6AZ .

Installation: 

Check sealing ring.

Replace damaged sealing ring.

Fig 3: Locating Bolts And Coolant Hose
G05502105Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten screws (2).

Tightening torque 13 71 6AZ .

Unclip A/C line (1) from holder.

Unlock and detach coolant hose (2) from coolant thermostat and release from holder (4).

Release coolant hose (3) from holder (4) and lay downwards to one side.

Fig 4: Identifying Coolant Hose From Holder
G05502106Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Detach air duct from turbocharger.

Risk of damage  through lever action at the top on the air duct!

Air duct may break!

Fig 5: Detaching Air Duct From Turbocharger
G05502107Courtesy of BMW OF NORTH AMERICA, INC.

Detach air duct (1) in direction of arrow.

NOTE: Illustration with engine removed.

Installation 

Check sealing ring (1) for damage.

Replace damaged sealing ring.

Make sure sealing ring (1) is correctly seated in air duct (2).

Fig 6: Identifying Sealing Ring And Air Duct
G05502108Courtesy of BMW OF NORTH AMERICA, INC.