64 52 523 Removing and installing/replacing A/C system compressor (vehicles with N63 engine)
Refrigerant circuit is under high pressure!
Avoid contact with refrigerant and refrigerant fluid.
Read and comply with SAFETY INFORMATION .
Restart engine only when air conditioning system has been correctly filled.
Read and comply with NOTES on compressor replacement.
Follow notes for OPENING AND REPLACING PARTS IN REFRIGERANT CIRCUIT .
If air conditioning system is opened for more than 24 hours:
Replace DESICCANT INSERT for air conditioning system.
Necessary preliminary work:
- Drain off AIR CONDITIONING SYSTEM
- Remove air conditioning COMPRESSOR DRIVE BELT
- Remove FRONT RIGHT WHEEL ARCH COVER
- Remove STEERING ASSEMBLY COVER
Unfasten screws (2).
Tightening torque 64 53 3AZ.
Remove lines (3) from capacitor (1).
Cover cooling fins with aluminium sheet (2) or similar material.
ARS expandable hose (1) is only tied up in the case of the equipment specification with Dynamic Drive.
Release screws (1).
Remove both retaining brackets of anti-roll bar (2).
Carefully lower anti-roll bar.
Tightening torque 31 35 1AZ .
Release screws (1).
Tightening torque 64 52 3AZ .
Release screw (1).
Tightening torque 64 52 3AZ .
Disconnect plug connection (2).
Lower compressor (5).
Release screws (3) and (4) and remove refrigerant lines.
Tightening torque 64 52 1AZ .
Installation note:
Replace sealing rings.
Use special tool 00 9 030 to mount sealing rings without damaging them.
Have another person pull the radiator forward.
Carefully feed out compressor upwards.
Replacement:
- Adjust the amount of REFRIGERANT OIL in the new compressor
Risk of compressor damage!
Risk of customer complaints due to reduced cooling power of the Air conditioning!
Before the installation of the new compressor, it is absolutely necessary to adjust the amount of refrigerant oil in the new compressor!
Compliance with SAFETY INFORMATION is mandatory!
After installation:
- EVACUATE AND FILL air conditioning system