Remove and install/replace catalytic converter cylinders 1-4 (S63 B44 T 2) (X6 M)
Only perform this repair work on an engine that has cooled down.
Necessary preliminary tasks:
- Remove upper HEAT SHIELD .
- Remove ENGINE BULKHEAD .
- Remove EXHAUST SYSTEM .
- Remove VACUUM PUMP .
- Remove the RIGHT MONITORING SENSOR .
- Remove right TENSION STRUT .
Removal:
Release screw (1).
Replace clamp.
Release screws (1).
Release screw (2).
Bracket remove.
Loosen nuts (1) at the bottom on the holder for catalytic converter cylinders 1-4.
Loosen catalytic converter from holder.
Loosen screws (1) on the catalytic converter cylinders 1-4 on the back of the cylinder head.
Slightly lift catalytic converter (1) cylinders 1-4.
Unscrew catalytic converter (1) cylinders 1-4 upward in the direction of arrow.
Preparation for installation:
Replace gasket on exhaust turbocharger.
Installation:
Thread and install catalytic converter (1) cylinders 1-4 in the direction of arrow.
Connect catalytic converter (1) to exhaust turbocharger.
Parts: Replace clamp (1).
Mount clamp (1).
Installation note:
Clamps must be installed with the screws toward the inside (graphic). Otherwise, a top heat shield can no longer be installed.
Mount holder.
Replace parts: screws (1).
Tighten down screws (1).
Tightening torque 18 32 2AZ .
Tighten screw (2).
Tightening torque 18 32 4AZ .
Replace parts: screws (1).
Tighten screws (1) on rear catalytic converter cylinders 1-4 on cylinder head.
Tightening torque 18 32 3AZ .
Replace parts: nuts (1).
Mount catalytic converter on the holder.
Tighten nuts (1) at the bottom on the holder for catalytic converter cylinders 1-4.
Tightening torque 18 32 4AZ .
Tighten clamp (1).
Tightening torque 18 32 1AZ .
Installation note:
The ends of the V-band clamps must rest parallel to each other.
Tightening torque 18 32 1AZ .
Installation note:
If you can see a gap between the ends of the V-band clamps, release and then repeat the screw connection.
Tightening torque 18 32 1AZ .
Installation note:
If the ends of the V-band clamps are positioned under each other, release and then repeat the screw connection.
Tightening torque 18 32 1AZ .
Required follow-up work:
- Install TOP HEAT SHIELD .
- Install VACUUM PUMP .
- Install RIGHT TENSION STRUT .
- Install ENGINE BULKHEAD .
- Install RIGHT MONITORING SENSOR .
- Install EXHAUST SYSTEM .
- Check exhaust system for leaks.