11 31 028 Replacing exhaust camshaft (N47 D20 O1)

Special tools required:

Necessary preliminary work:

Crank engine with special tool 11 6 480 to TDC firing position of cylinder no. 1.

IMPORTANT: Do not turn the engine against the direction of travel .

Fig 1: Identifying Special Tool (11 6 480)

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Check position of exhaust and intake camshafts (see Fig 2).

Fig 2: Identifying Camshaft Sprocket Markings

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Remove exhaust camshaft.

NOTE: It is not necessary to adjust the engine timing in order to remove the exhaust camshaft.

Release bearing caps A1 to A5 by 1/2 a turn at a time, working from the outside inwards.

Feed exhaust camshaft upwards to remove.

Fig 3: Identifying Bearing Caps Bolts

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Preparation for installation:

Oil all bearing positions (1).

Fig 4: Lubricating All Bearing Positions

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Check installation position of the roller cam followers (risk of damage!) .

Fig 5: Identifying Roller Cam Followers

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Installing exhaust camshaft.

Insert exhaust camshaft (1) marked with (A).

Fig 6: Identifying Exhaust Camshaft Marking

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The marks on both camshafts (A and E) must agree when installing exhaust camshaft (A) (see Fig 7).

Fig 7: Identifying Camshaft Sprocket Markings

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Tighten bearing caps A1 to A5 by 1/2 a turn at a time on the camshaft carrier, working from the inside outwards.

Tightening torque: 11 31 2AZ .

Fig 8: Identifying Bearing Cap Bolts

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Using special tool 11 6 480 , crank engine twice in direction of engine rotation until cylinder no. 1 is back in TDC firing position.

Fig 9: Identifying Special Tool (11 6 480)

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Assemble engine.