Removing right exhaust turbocharger for cylinders 1 to 6
WARNING:
Car may slip off the vehicle hoist where components are supported.
Danger! Immobilization period-threatening injuries!
Danger! Immobilization period-threatening injuries!
- Secure the vehicle hoist against lowering and lifting.
- Make sure that the vehicle does not lift off the mounting plates on the vehicle lift.
WARNING:
Car may slip off the vehicle hoist if the weight is distributed unevenly.
Danger! Immobilization period-threatening injuries!
Danger! Immobilization period-threatening injuries!
- Ensure there is a specific weight compensation on the car.
WARNING:
Vehicle may slip off the vehicle hoist if the vehicle hoist is handled incorrectly.
Danger! Immobilization period-threatening injuries!
Danger! Immobilization period-threatening injuries!
- Observe safety instructions on raising the vehicle using a vehicle hoist.
- For additional information see: RAISING THE VEHICLE WITH A VEHICLE LIFT .
Preliminary work
- Refer to DISCONNECTING ALL BATTERY GROUND LEADS .
- Refer to BRINGING FRONT COMPARTMENT LID IN THE SERVICE POSITION .
- Refer to REMOVING THE ACOUSTIC COVER .
- Refer to REMOVING RIGHT INTAKE SILENCER HOUSING .
- Refer to REMOVING THE COVER FOR THE CENTER ENGINE COMPARTMENT .
- Refer to REMOVING THE COVER OF THE REAR RIGHT ENGINE COMPARTMENT .
- Refer to REMOVING THE COVER OF THE ENGINE COMPARTMENT AT THE REAR LEFT .
- Refer to REMOVING THE MOUNT OF THE HOOD SEAL .
- Refer to REMOVING LEFT AND RIGHT WIPER ARM .
- Refer to REMOVING THE COWL COVER .
- Refer to REMOVING THE SEAL FOR THE HOOD REAR .
- Refer to REMOVING TRAILING LINK AT SPRING BOLT .
- Refer to REMOVING THE COWL UPPER PART IN THE CENTER .
- Refer to REMOVING THE FRONT LEFT AND RIGHT WHEELS .
- Refer to REMOVING THE STIFFENING PLATE .
- Refer to REMOVING THE UNDERBODY PROTECTION OF THE STEERING GEAR AND THRUST FIELD RESPECTIVELY .
- Refer to REMOVING REAR UNDERBODY PROTECTION .
- Refer to REMOVING THE REAR SECTION OF THE WHEEL ARCH COVER ON THE FRONT LEFT AND RIGHT .
- Refer to REMOVING THE COVER OF THE STEERING ASSEMBLY .
- Refer to PARTIALLY REMOVING THE FRONT SECTION OF THE FRONT WHEEL ARCH COVER .
- Refer to REMOVING THE CENTER TOP CROSS CONNECTION .
- Refer to REMOVING RIGHT AIR DUCT .
- Refer to DRAINING COOLANT .
- Refer to INSTALLING THE ENGINE BRIDGE .
- Refer to DISCONNECTING THE ENGINE MOUNTING BRACKETS FROM THE LEFT AND RIGHT ENGINE MOUNTS .
- Refer to RAISING THE ENGINE WITH THE ENGINE BRIDGE .
- Refer to PARTIALLY LOOSENING THE FRONT AIR SUSPENSIONS .
- Refer to REMOVING THE COVER OF THE STEERING ASSEMBLY ON THE LEFT AND RIGHT .
- Refer to REMOVING THE OUTPUT SHAFTS .
- Refer to REMOVING THE UNIVERSAL JOINT ON THE STEERING GEAR .
- Refer to REMOVING THE RIGHT ENGINE MOUNTING REINFORCEMENT STRUT .
- Refer to DETACHING THE WIRING HARNESS OF THE EPS FROM THE FRONT AXLE SUPPORT .
- Refer to REMOVING LEFT AND RIGHT BRAKE VENTILATION DUCT .
- Refer to REMOVING THE WHEEL ARCH COVER ON THE FRONT LEFT AND BOTTOM RIGHT .
- Refer to IF INSTALLED: REMOVING THE SILENCER OF THE STATIONARY HEATING .
- Refer to RELEASING THE FRONT LEFT AND RIGHT BRAKE CALIPERS .
- Refer to DETACHING THE CABLE OF THE WHEEL RPM SENSOR ON THE LEFT AND RIGHT .
- Refer to IF INSTALLED: RELEASING LINE FOR THE RIGHT AND LEFT VERTICAL ACCELERATION SENSORS .
- Refer to IF INSTALLED: DISCONNECTING THE PLUG CONNECTIONS OF THE ACTIVE STABILIZER .
- Refer to RELEASING THE THERMOSTAT OR TRANSMISSION OIL COOLER LINE FROM THE FRONT SUBFRAME .
- Refer to DETACHING COOLANT HOSES FROM THE FRONT AXLE SUPPORT .
- Refer to PREPARING THE MOBILE TABLE LIFT .
- Refer to POSITIONING THE MOBILE LIFTING TABLE .
- Refer to REMOVING THE TOP SWIVEL BEARING ATTACHMENT .
- Refer to UNSCREW THE BOLTS ON THE FRONT AXLE SUPPORT .
- Refer to LOWERING FRONT AXLE SUPPORT .
- Refer to COMPLETELY REMOVING FRONT AXLE .
- Refer to RELEASING FRONT PROP SHAFT FROM FRONT AXLE TRANSMISSION .
- Refer to REMOVING EXHAUST SYSTEM .
- Refer to REMOVING THE DRIVE BELT FOR ALTERNATOR 2 AND THE AIR CONDITIONING COMPRESSOR .
- Refer to REMOVING THE DRIVE BELT FOR ALTERNATOR .
- Refer to UNPLUGGING THE RIGHT OXYGEN SENSOR .
- Refer to REMOVING THE CATALYTIC CONVERTER FOR CYLINDERS 1 TO 6 (FRONT AXLE REMOVED) .
- Refer to DISCONNECTING THE ENGINE OIL LINE FROM THE ENGINE .
- Refer to REMOVING BEARING BRACKET .
- Refer to REMOVING THE RIGHT ENGINE MOUNT HOLDER .
- Refer to REMOVING THE ALTERNATOR .
- Refer to REMOVING TOP RIGHT CLEAN AIR PIPE .
- Refer to REMOVING RIGHT CLEAN AIR PIPE .
- Refer to REMOVING RIGHT CHARGE AIR PIPE .
- Loosen screw (1) .
- Loosen screw (2) .
- Unfasten clamp (3)
.
- Unscrew the banjo bolt (1)
.
- Unlock the connector (1)
of the wastegate valve controller and remove.
- Unlock connector (1)
of the blow-off valve and remove.
- Loosen the screws (1)
and (2)
and remove the oil return line.
- Unscrew the screw (1)
and remove the coolant return line.
- Loosen screws (1) .
- Remove heat shield.
NOTE:
For a better overview the removed condition is shown here.
- Position the special too l 2 451 701 on the exhaust manifold.
- Tighten the screws (1) , (2) and (3) .
TIGHTENING TORQUE SPECIFICATIONS
| Special tool to exhaust manifold | ||
|---|---|---|
| M6 | Tightening torque | 8 Nm |
- Unscrew flange nuts (11) to (1) .
- Remove all supporting strips (1) .
- Remove exhaust turbocharger towards bottom.