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Home >> BMW >> 2016 >> 535i xDrive >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Cooling System - Repair >> Coolant, Checking Cooling System >> 17 00 009 Checking Cooling System For Watertightness (N52T)

17 00 009 Checking Cooling System For Watertightness (N52T)

Special tools required: 

WARNING: Risk of scalding!
Only perform this repair work after the engine has cooled down.

Protective measures/rules of conduct: 

IMPORTANT: Risk of slipping due to coolant on the floor.
Danger of injury! 

Catch and dispose of drained coolant in drip tray (1) and if necessary special tool 00 2 030 (universal hydraulic lifting equipment).

Recycling: 

Observe country-specific waste disposal regulations.

Fig 1: Supporting Coolant Drip Tray Using Special Tool (00 2 030)
G05476170Courtesy of BMW OF NORTH AMERICA, INC.

Checking pressure drop in cooling system: 

Open sealing cap on coolant expansion tank. Fit special tools (1) 17 0 101 and (2) 17 0 113 .

Build up EXCESS PRESSURE , wait approx. 2 minutes.

Cooling system is impervious to leaks if pressure drop is max. 0.1 bar.

Fig 2: Checking Pressure Drop In Cooling System
G09918043Courtesy of BMW OF NORTH AMERICA, INC.

Checking pressure relief valve in sealing cap: 

NOTE: While the vehicle is driven at high ambient temperatures, the design may cause the pressure relief valve in the sealing cap to open slightly and air together with dissolved coolant to escape. This coolant vapor condenses on the surface of the expansion tank and leaves traces when the vehicle has cooled down. These traces do not indicate whether the sealing cap is defective or not. When the vehicle has been parked up for an extended period of time, the residual escaping coolant can cause the pressure relief valve in the cap to stick; therefore check the sealing cap again 2 to 3 times.

Replace the sealing cap only after you have checked three times and there is an incorrect opening pressure  .

Checking pressure relief valve in sealing cap: 

Screw sealing cap (1) onto special tool 17 0 106 .

Build up pressure with special tool (hand pump) 17 0 101 ; observe pressure gauge to ascertain when opening pressure is achieved.

Compare opening pressure of pressure relief valve.

Fig 3: Checking Pressure Relief Valve In Sealing Cap
G04748845Courtesy of BMW OF NORTH AMERICA, INC.