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Home >> BMW >> 2016 >> 535i Automatic Trans >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine - Variable Valve Timing Control System (VANOS), Intake Plenum, Turbocharger, Water Pump, Thermostat, Coolant Lines, EGR Valve, EGR Cooler, Oxygen Sensors - Repair >> Intake Plenum >> S63 Engine >> 11 61 068 Removing and installing/replacing right intake plenum (S63)

11 61 068 Removing and installing/replacing right intake plenum (S63)

Necessary preliminary tasks: 

Disconnect plug connection (1) at servomotor for eccentric shaft (2).

Fig 1: Identifying Plug Connection and Eccentric Shaft
G09875056Courtesy of BMW OF NORTH AMERICA, INC.

Unclip wiring harness from clamps (1).

Disconnect plug connection (2).

Release screws (3).

Tightening torque: 13 62 2AZ .

Remove pressure sensor (4).

Installation note: 

Replace O-ring.

Graphic of Cylinders 5 - 8.

Fig 2: Identifying Pressure Sensor, Plug Connection, Clamps and Screws
G09875057Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

Remove heat shield (2).

Installation note: 

Pay attention to installation position.

Fig 3: Identifying Heat Shield And Screw
G09875068Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew nuts (1).

Tightening torque: 11 61 1AZ .

Remove intake plenum (2).

Fig 4: Identifying Intake Plenum And Nuts
G09875069Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Replace all sealing rings (1).

Observe mounting pin on the differentiated air intake system.

Fig 5: Identifying Sealing Ring
G09875059Courtesy of BMW OF NORTH AMERICA, INC.

Assemble engine and vehicle.

Check air intake system for leaks with diagnosis system.

  1. DME.
  2. Air supply.
  3. Charging pressure control.
  4. (ATL) exhaust turbocharger procedure.