18 00 020 Removing and installing complete exhaust system (N20, N26)

Special tools required :

31 2 220

WARNING: Risk of burning!
Only carry out this repair work when the exhaust system has cooled down.

IMPORTANT: Removal of the exhaust system must be carried out with the assistance of a second person.

Necessary preliminary tasks :

Remove TENSION STRUT (rear axle) left or right.

Support exhaust system with jack and special tool 31 2 220 or other suitable special tool and secure against falling down.

Fig 1: Supporting Exhaust System Using Special Tool (31 2 220)

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Release screws (1).

Remove underbody panelling (2).

Fig 2: Identifying Underbody Panelling Screws

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Release clamp (1).

Tightening torque 18 31 1AZ .

NOTE: The graphic shows the N20.

Fig 3: Identifying Clamp

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Release screws (1).

Tightening torque 18 31 6AZ .

Fig 4: Identifying Screws

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If fitted :

Release screws (1).

Tightening torque 18 20 4AZ .

Remove reinforcement plate (2).

Fig 5: Identifying Reinforcement Plate Screws

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If fitted :

Release screws (1).

Replace screws (1).

Tightening torque 18 20 5AZ .

Unfasten screws (2).

Tightening torque 18 20 4AZ .

Remove reinforcement plate with trailing links.

Fig 6: Identifying Reinforcement Plate Screws

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Unfasten nut.

Tightening torque 18 31 5AZ .

Fig 7: Identifying Nut

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Unlock connector (1) from exhaust flap and pull off.

Slacken nut (2).

Tightening torque 18 31 5AZ .

Lower and remove exhaust system with assistance of a second person.

Fig 8: Identifying Exhaust Flap Connector And Nut

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Installation note :

Check exhaust system for leaks.